2007 BMW MOTORRAD G 650 XCOUNTRY maintenance

Welcome to BMWWe congratulate you on your
choice of a motorcycle from
BMW and welcome you to the
community of BMW riders.
Familiarise yourself with your new
motorcycle so that you can ride it
safely and confidently in all traffic
situations.
Please read this Rider's Manual
carefully before starting to use
your new BMW motorcycle. It
contains important information on
how to operate the controls and
how to make the best possible
use of all your BMW's technical
features.
In addition, it contains information
on maintenance and care to help
you maintain your motorcycle's
reliability and safety, as well as its
value.
If you have questions concerning
your motorcycle, your authorisedBMW Motorrad dealer will gladly
provide advice and assistance.
We hope that you will enjoy rid-
ing your BMW and that all your
journeys will be pleasant and
safe.
BMW Motorrad.

Table of ContentsYou can also consult the index at
the end of this Rider's Manual if
you want to find a particular topic
or item of information.
1 General instructions . . . . . 5
Overview ...................... 6
Abbreviations and symbols . . . . 6
Equipment . . . . . . .............. 6
Technical data . . .............. 7
Currency . ..................... 7
2 General views . . . . . . . . . . . . . 9
General view, left side . . . . . . . . 11
General view, right side . . . . . . 13
Underneath the seat ......... 14
Handlebar fitting, left ......... 15
Handlebar fitting, right . . . . . . . . 16
Instrument cluster . . . ......... 17
3 Status indicators . . . . . . . 19
Status indicators ............. 20
Standard warnings . . ......... 20
ABS warnings
OE
............. 23 4 Operation . . . . . . . . . . . . . . . . 27
Ignition switch and steering
lock . . . . . .
.................... 28
Multifunction display ......... 28
Lights . . . . .................... 31
Turn indicators . . ............. 32
Emergency off switch (kill
switch) . . . .................... 32
BMW Motorrad ABS
OE
...... 33
Mirrors . . . .................... 33
Spring preload . . ............. 34
Damping . .................... 35
Tyres . . . . . .................... 36
Headlight . .................... 36
Seat . . . . . . .................... 37
5 Riding . . . . . . . . . . . . . . . . . . . . 39
Safety instructions . . ......... 40
Checklist . .................... 42
Starting . . . .................... 42
Running in . . . . . . ............. 44
Brakes . . . .................... 45
Parking your motorcycle . . . . . 47
Refuelling .................... 48 6 Engineering details . . . . . 49
Brake system with BMW Mo-
torrad ABS
OE
................ 50
7 Accessories . . . . . . . . . . . . . 53
General instructions . ......... 54
Power socketOE.............. 54
Luggage . .................... 55
8 Maintenance . . . . . . . . . . . . 57
Notes ........................ 58
Toolkit ........................ 58
Engine oil .................... 59
Brake system . . . ............. 61
Brake pads . . . . . . ............. 62
Brake fluid .................... 63
Coolant . . . .................... 65
Clutch . . . . .................... 67
Tyres . . . . . .................... 68
Rims . ........................ 68
Chain . . . . . .................... 68
Wheels . . . .................... 70
BMW Motorrad auxiliary
stand . . . . . .................... 76

BMW Motorrad front-wheel
stand ......................... 77
Fuses ........................ 79
Bulbs . ........................ 80
Jump starting . . . ............. 87
Battery . . . . . . ................. 88
9 Care . . . . . . ................ 93
Care products . . . ............. 94
Washing motorcycle . . . . ...... 94
Cleaning easily damaged
components . ................. 94
Paint care . . . ................. 95
Protective wax coating . ...... 96
Laying up motorcycle . . ...... 96
Restoring motorcycle to
use........................... 96
10 Technical data . . . . . . . . 97
Troubleshooting chart . . ...... 98
Threaded fasteners . . . . ...... 99
Engine . . . . . . ............... 100
Fuel . . ...................... 101
Engine oil . . . ............... 101
Clutch ...................... 102
Transmission ............... 102
Rear-wheel drive ........... 103 Running gear
............... 103
Brakes . . . . . . ............... 104
Wheels and tyres ........... 104
Electrics . . . . . ............... 105
Frame ...................... 107
Dimensions . ............... 107
Weights . . . . . ............... 108
Riding specifications . . . .... 108
11 Service . . . . . . . . . . . . . . . . 109
BMW Motorrad service . .... 110
BMW Motorrad service
quality ...................... 110
BMW Motorrad Service
Card: on-the-spot break-
down assistance ........... 110
BMW Motorrad service net-
work . . ...................... 111
Maintenance work . . . . . . .... 111
Confirmation of mainten-
ance work . . . ............... 112
Confirmation of service . .... 117

OverviewChapter 2 of this Rider's Manu-
al will provide you with an initial
overview of your motorcycle. All
maintenance and repair work on
the motorcycle is documented in
Chapter 11. This record of the
maintenance work you have had
performed on your motorcycle is
a precondition for generous treat-
ment of goodwill claims.
When the time comes to sell
your BMW, please remember
to hand over this Rider's Manu-
al; it is an important part of the
motorcycle.Abbreviations and
symbols
Indicates warnings that you
must comply with for reas-
ons of your safety and the safety
of others, and to protect your
motorcycle against damage. Specific instructions on
how to operate, control, ad-
just or look after items of equip-
ment on the motorcycle.
Indicates the end of an
item of information.
Instruction.
Result of an activity.
Reference to a page with
more detailed informa-
tion.
Indicates the end of a
passage relating to spe-
cific accessories or items
of equipment.
Tightening torque.
Item of technical data. OE Optional extra
The motorcycles are as-
sembled complete with
all the BMW optional ex-
tras originally ordered.
OA Optional accessory You can obtain option-
al accessories through
your authorised BMW
Motorrad dealer; optional
accessories have to be
retrofitted to the motor-
cycle.
ABS Anti-lock brake system
EquipmentWhen you ordered your BMW
motorcycle, you chose various
items of custom equipment. This
Rider's Manual describes option-
al extras (OE) offered by BMW
and selected optional accessor-
ies (OA). This explains why the
manual may also contain de-
16zGeneral instructions

What is the design
baseline for BMW
Motorrad ABS?Within the limits imposed by
physics, BMW Motorrad ABS en-
sures directional stability on any
surface. The system is not op-
timised for special requirements
that apply under extreme com-
petitive situations off-road or on
the track.Special situationsThe speeds of the front and rear
wheels are compared as one
means of detecting a wheel's
incipient tendency to lock. If the
system registers implausible val-
ues for a lengthy period the ABS
function is deactivated for safety
reasons and an ABS fault mes-
sage is issued. Self-diagnos-
is has to complete before fault
messages can be issued.
In addition to problems with the
BMW Motorrad ABS, exceptionalriding conditions can lead to a
fault message being issued.
Exceptional riding
conditions:
Riding for a lengthy period with
the front wheel lifted off the
ground (wheelie).
Rear wheel rotating with the
motorcycle held stationary by
applying the front brake (burn-
out).
Heating up with the motorcycle
on the centre stand or an auxil-
iary stand, engine idling or with
a gear engaged.
Rear wheel locked for a lengthy
period, for example while des-
cending off-road.
If a fault message is issued on
account of exceptional riding
conditions as outlined above, you
can reactivate the ABS function
by switching the ignition off and
on again.
What significance
devolves on regular
maintenance?
Invariably, a technical sys-
tem cannot perform beyond
the abilities dictated by its level
of maintenance.
In order to ensure that the BMW
Motorrad ABS is always main-
tained in optimum condition, it
is essential for you to comply
strictly with the specified inspec-
tion intervals.
Reserves for safetyThe potentially shorter braking
distances which BMW Motorrad
ABS permits must not be used
as an excuse for careless riding.
ABS is primarily a means of en-
suring a safety margin in genuine
emergencies.
Take care when cornering. When
you apply the brakes on a corner,
the motorcycle's weight and
651zEngineering details

Maintenance
Maintenance
Notes................................ 58
Toolkit . . . ............................ 58
Engine oil ............................ 59
Brake system . ....................... 61
Brake pads . . . ....................... 62
Brake fluid ........................... 63
Coolant . . ............................ 65
Clutch . . . ............................ 67
Tyres ................................ 68
Rims ................................. 68
Chain ................................ 68
Wheels . . ............................ 70
BMW Motorrad auxiliary stand ....... 76
BMW Motorrad front-wheel
stand ................................ 77 Fuses . . .
............................. 79
Bulbs . . . ............................. 80
Jump starting . ....................... 87
Battery . . ............................. 88
857zMaintenance

NotesThe Maintenance chapter de-
scribes straightforward proced-
ures for checking and replacing
certain wear parts.
Special tightening torques are lis-
ted as applicable. The tightening
torques for the threaded fasten-
ers on your motorcycle are listed
in the section entitled "Technical
data".
You will find information on more
extensive maintenance and re-
pair work in the Repair Manual
on DVD/CD-ROM (RepROM) for
your motorcycle, which is avail-
able from your authorised BMW
Motorrad dealer.
Some of the work calls for spe-
cial tools and a thorough know-
ledge of motorcycles. If you
are in doubt consult a specialist
workshop, preferably your author-
ised BMW Motorrad dealer.
ToolkitStandard on-board toolkit1 Fuse pullerReplacing fuses
2 Open-ended spanner, w/f
8/10 Adjusting chain tension
3 Open-ended spanner, w/f
19 Adjusting mirror arm
4 Open-ended spanner, w/f
19 Adjusting mirror arm 5 Screwdriver handle
Holder for screwdriver blade 9
6 3 mm Allen key Replacing headlight bulb
7 4 mm Allen key Removing and installing body
panels
8 6 mm Allen key Adjusting headlight beam throw
9 Screwdriver blade Star-head and flat-tip blade
Adjusting rear suspension
damping
858zMaintenance

10 Screwdriver, smallReplacing turn indicator bulbsOn-board toolkit service
kitYour authorised BMW Motor-
rad dealer can provide the on-
board toolkit service kit that you
will need if you are considering
undertaking more extensive work.
You will find information on un-
dertaking work of this nature in
the Repair Manual on the CD or
DVD also obtainable from your
authorised BMW Motorrad deal-
er. 1 Extending tool holder
Adapters to accommodate all
tools
Removing and installing spark
plugs
2 1/4" bits Star-head
Plain-tip
Adapter, 1/4" hex to 1/4"square
2x hexagon socket wrench in-
sert
Allen keys, 3 mm, 4 mm and
6mm 3 Ring spanner, w/f 26
Removing and installing wheels
4 Electric torch LED bulb
5 3x socket Adjusting chain tension
6 Adapter Adapter for 1/4" bits
9x12 mm and 3/8" swivel ad-
apters
Engine oilChecking engine oil level
The engine can seize if the
oil level is low, and this can
lead to accidents.
Always make sure that the oil
level is correct.
The oil level varies with the
temperature of the oil. The
higher the temperature, the high-
er the level of oil in the sump.
859zMaintenance