2007 BMW MOTORRAD G 650 XCHALLENGE check engine

10 Screwdriver, small
Replacing turn indicator bulbsOn-board toolkit service
kitYour authorised BMW Motor-
rad dealer can provide the on-
board toolkit service kit that you
will need if you are considering
undertaking more extensive work.
You will find information on un-
dertaking work of this nature in
the Repair Manual on the CD or
DVD also obtainable from your
authorised BMW Motorrad deal-
er.1 Extending tool holder
Adapters to accommodate all
tools
Removing and installing spark
plugs
2 1/4" bits
Star-head
Plain-tip
Adapter, 1/4" hex to 1/4"square
2x hexagon socket wrench in-
sert
Allen keys, 3 mm, 4 mm and
6mm3 Ring spanner, w/f 26
Removing and installing wheels
4 Electric torch
LED bulb
5 3x socket
Adjusting chain tension
6 Adapter
Adapter for 1/4" bits
9x12 mm and 3/8" swivel ad-
apters
Engine oilChecking engine oil level
The engine can seize if the
oil level is low, and this can
lead to accidents.
Always make sure that the oil
level is correct.
The oil level varies with the
temperature of the oil. The
higher the temperature, the high-
er the level of oil in the sump.
865zMaintenance

Checking the oil level with the
engine cold or after no more than
a short ride will lead to misinter-
pretation; this in turn, means that
the engine will be operated with
the incorrect quantity of oil.
In order to ensure that the en-
gine oil level is read correctly,
check the oil level only after a
lengthy trip.
Allow the engine to idle until
the fan starts up, then allow it
to idle one minute longer.
Make sure the ground is level
and firm and hold the motor-
cycle upright.
Switch off the engine.
Wipe the area around the oil
filler neck clean.Remove oil dipstick1by turn-
ing it counter-clockwise.
Wipe the oil off MIN-MAX part
of dipstick2with a clean, dry
cloth.Turn the oil dipstick clockwise
to install.
Remove the oil dipstick and
check the oil level.
Engine oil, specified level
Engine oil, 15W-40
Between MIN and MAX
marks
If the oil level is below the MIN
mark:
Top up the engine oil ( 67)
866zMaintenance

If the oil level is above the MAX
mark:
Have the oil level corrected by
a specialist workshop, prefer-
ably an authorised BMW Mo-
torrad dealer.Topping up engine oil
Damage to the engine
can result if it is operated
without enough oil, but the same
also applies if the oil level is too
high.
Always make sure that the oil
level is correct.
Wipe the area around the filler
neck clean.Remove oil dipstick1.
Top up the engine oil until the
level reaches markA.
Check the engine oil level
( 65)
Install the oil dipstick.
Brake systemDependability of the brake
systemA fully functional brake system is
a basic requirement for the road
safety of your motorcycle.
Do not ride the motorcycle if you
have any doubts about the de-
pendability of the brake system.
Under these circumstances have
the brake system checked by a
specialist workshop, preferably
an authorised BMW Motorrad
dealer.
Incorrect working practices
endanger the reliability of
the brakes.
Have all work on the brake sys-
tem performed by a specialist
workshop, preferably an author-
ised BMW Motorrad dealer.
867zMaintenance

Topping up coolantPull cover of radiator cap1for-
ward to remove.
Open cap of the expansion
tank for coolant2.Top up the coolant to the spe-
cified level.
Close the cap of the expansion
tank for coolant.
Seat the cover of the radiator
cap in holders3. In this pro-
cess, guide the top edge of the
cover behind the bottom edge
of centre trim panel4.
ClutchChecking clutch-lever
playPull the clutch lever until resist-
ance is perceptible.
Measure clutch-lever playA.
Clutch-lever play
2...3 mm (Engine cold)
Clutch-lever play is out of toler-
ance:
Adjust clutch-lever play ( 73)
872zMaintenance

If the front of the motor-
cycle is raised too far the
auxiliary stand will lift clear of the
ground and the motorcycle could
topple to one side.
When raising the motorcycle,
make sure that the auxiliary stand
remains on the ground. If ne-
cessary, adjust the height of the
front-wheel stand or the auxiliary
stand.
Apply uniform pressure to push
the front-wheel stand down
and raise the motorcycle.
FusesRemoving fuse
Risk of fire if an attempt is
made to jumper defective
fuse.
Always replace defective fuses
with new fuses of the correct
amperage rating.
Switch off the ignition.
Remove the seat ( 41)
Push latching lever1and open
the fuse cover.
Check the fuse-assignment
diagram and pull the defectivefuse up and out of the fuse
box.
If fuse defects recur fre-
quently have the electric
circuits checked by a specialist
workshop, preferably an author-
ised BMW Motorrad dealer.
Fuse assignmentAABS (OE) (10 A)
BEngine management control
unit (15 A)
CLow-beam headlight (7.5 A)
DBrake light, horn, instru-
ment cluster, diagnosis plug
(7.5 A)
884zMaintenance

A
Abbreviations and symbols, 6
ABS
Engineering details, 55
Fuses, 13, 85
Self-diagnosis, 48
Switching off and on, 15, 33
Warnings, 23
Accessories
Notes, 60
Power socket, 60
Air Damping System, 34
Adjusting air pressure, 34, 35
Air pressure and
temperature, 35
Fore-and-aft tilt indicator, 11,
35
Periods of disuse, 36
Air filter, 14
Replacing, 92
Auxiliary stand, 81
B
Battery
Charging, 97
Maintenance instructions, 96Removing and installing, 98
Technical data, 117
Voltmeter, 20, 30
BMW Motorrad service, 122
BMW Motorrad Service
Card, 122
Brake fluid
Checking level, 69
Reservoir, front, 13
Reservoir, rear, 13
Brake pads
Running in, 49
Test, 68
Brakes
Notes, 50
Technical data, 114
Test, 67
Bulbs
Notes on replacement, 86
Replacing low-beam headlight
bulb, 86
Replacing number-plate light
bulbs, 91
Replacing rear light, 91
Replacing side-light bulb, 89Replacing turn indicator
bulb, 90
Technical data, 118
C
Care, 103
Chain
Adjusting tension, 74
Checking tension, 74
Checking wear, 75
Lubricating, 73
Checklist, 46
Clock, 20
Adjusting, 17, 29
Clutch
Adjusting play, 73
Checking play, 72
Technical data, 112
Confirmation of maintenance
work, 124
Coolant
Checking level, 71
Fore-and-aft tilt indicator, 11
Topping up, 72
12131zIndex

Coolant temperature
Warning, 22
D
Damping
Adjusting, 11, 13
Dimensions, 119
Display, 28
Overview, 20
Selecting readings, 17, 28
E
Electrics
Technical data, 117
Emergency off switch (kill
switch), 16, 32
Engine
Starting, 16, 46
Technical data, 110
Engine oil
Checking level, 65
Filler neck, 14
Oil dipstick, 14
Technical data, 111
Topping up, 67Engine oil pressure
Warning, 22
Equipment, 7
F
Frame
Technical data, 118
Front-wheel stand, 82
Fuel
Filler neck, 13
Refuelling, 52
Technical data, 4, 111
Warning, 22
Fuses, 14, 84
ABS, 85
G
General views
Display, 20
Headlight, 18
Instrument cluster, 17
Left handlebar fitting, 15
Left side, 11
Right handlebar fitting, 16
Right side, 13
Status indicators, 20Telltale lights, 20
Underneath the seat, 14
Warnings, 20
H
Handlebar fitting, left
Overview, 15
Handlebar fitting, right
Overview, 16
Headlight
Beam throw, 41
Driving on right/driving on
left, 41
General views, 18
Replacing low-beam headlight
bulb, 86
Replacing side-light bulb, 89
Headlight flasher, 15, 31
High-beam headlight, 18
Switch, 15
Telltale light, 20
Horn, 15
I
Idle
Telltale light, 20
12132zIndex

Status indicators
Overview, 20
Steering lock, 27
Locking, 28
T
Technical data
Battery, 117
Brakes, 114
Bulbs, 118
Clutch, 112
Dimensions, 119
Electrics, 117
Engine, 110
Engine oil, 111
Frame, 118
Fuel, 4, 111
Rear-wheel drive, 113
Running gear, 113
Spark plugs, 117
Standards, 7
Transmission, 112
Tyres, 115
Weights, 119
Wheels, 115Telltale lights, 17
Overview, 20
Toolkit, 14, 64
Torques, 109
Transmission
Technical data, 112
Troubleshooting chart, 108
Turn indicators
Operate, 15, 32
Replacing bulb, 90
Telltale light, 20
Tyres
BMW recommendations, 75,
115
Checking tread depth, 73
Checking tyre pressures, 40
Running in, 49
Technical data, 115
W
Warnings
Overview, 20
Warnings, overview, 21, 24
Weights, 119Wheels
Checking rims, 73
Removing and installing front
wheel, 75
Removing and installing rear
wheel, 78
Technical data, 115, 116
12134zIndex