2007 Alfa Romeo 166 brake

205
thousands of kilometres 20 40 60 80 100 120 140 160 180
Change fuel filter (diesel versions)•••••••••
Change air cleaner cartridge (petrol versions)••••
Change air cleaner cartridge (diesel versions)•••••••••
Check and top up, if required, fluid levels (brakes/hydraulic clutch, power steering,
windscreen washer, battery, engine coolant, etc.)•••••••••
Replacement of timing gear drive belt (*) and Poly-V accessory drive belt•
Replacement of spark plugs (petrol versions)•
Check operation of engine control systems (through diagnostics socket)••••
Check manual gearbox and differential oil level (petrol versions)••
Change engine oil and oil filter •••••••••
Change brake fluid (or every 24 months)•••
Check dust/pollen filter•••••••••
(*)Or every 4 years in harsh conditions (cold climates, stop and go city traffic).
Or every 5 years, regardless of the mileage.

206 ANNUAL INSPECTION
PLAN
An annual inspection plan has
been established for cars that cov-
er less than 20,000 km a year
(e.g. 10,000 km). It consists of
the following:
– Checking the condition/wear of tyres,
and adjusting pressure (including the com-
pact spare wheel, where applicable).
– Checking the lighting system (head-
lights, turn indicators, hazard warning
lights, boot light, passenger compart-
ment, warning lights of instrument panel,
etc.).
– Checking the working order of the
windscreen wiper-washer and adjusting
the nozzles.
– Checking the positioning/wear of the
windscreen wipers.
– Checking the condition and wear of
the front brake pad.– Sight inspect the conditions of: en-
gine, gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rubber
parts (boots, sleeves, bushes, etc.).
– Check for bonnet and boot lock clean-
ness, lever cleanness and lubrication.
– Check battery charge and fluid level
(electrolyte).
– Visually checking the condition of the
belts and various controls.
– Checking and topping up, if neces-
sary, the level of liquids (coolant, brake
fluid, windscreen washer fluid, battery
etc.).
– Change engine oil and oil filter, if re-
quired.
– Check and replace pollen filter, if re-
quired.
– Check and replace air cleaner, if re-
quired.
ADDITIONAL OPERATIONS
Every 1000 kmor before long jour-
neys check and if necessary top up:
– the engine coolant fluid level
– brake fluid/hydraulic clutch control
fluid level
– power steering fluid level
– windscreen washer and headlamp
washer fluid level
– tyre pressure and conditions.
– check light system operation (head-
lights, direction indicators, hazard lights,
etc.).
– check windscreen wiper/washer op-
eration and windscreen/rear window
blade position/wear.
Every 3000 kmcheck the level of
the engine oil and top up if necessary.
Every 5000 km(only for fuel oil en-
gines): drain the condensation water
from the filter. You are recommended to
use products of the FL Selenia, de-
signed and developed expressly for Alfa
Romeo cars (see the table “Fluids and lu-
bricants” in the Technical specifications”
chapter).

209
3.2 V6 24V version
fig. 1
k
1)engine oil
π
2)brake and
clutch fluid
+
3)windscreen
washer fluid
n
4)engine coolant
fluid
∂
5)power steering
fluid
A0D0099m
CHECKING LEVELS

210
JTD 20V Multijet version
fig. 2
k
1)engine oil
π
2)brake and
clutch fluid
+
3)windscreen
washer fluid
n
4)engine coolant
fluid
∂
5)power steering
fluid
A0D0112m

When the cap (B) is
screwed off the reser-
voir ensure that the
electrical connections are not dis-
connected. Make sure that the
highly corrosive brake fluid
does not drip onto the paint-
work. If it does, wash it off
immediately with water.
IMPORTANT Contact Alfa Romeo Au-
thorized Services for maintenance and re-
pair operations.Oil consumption is very
low; if topping up again
is needed shortly after-
wards, have the system checked
for possible leaks by Alfa Romeo
Authorized services.
CHECKING AND TOPPING UP
THE BRAKE AND CLUTCH
FLUID
(fig. 11)
Check that the fluid level in the reservoir
is at maximum. Top up with the brake flu-
id specified in the table “Fluids and lubri-
cants” (see section “Technical Specifica-
tions ").
NOTEClean accurately the tank cap A
and the surrounding surface. When open-
ing the cap take the utmost care to pre-
vent impurities entering the tank. When
topping up, always use a funnel with
built-in filter with mesh equal to or lower
than 0.12 mm. On JTD 20V Multijet versions insert the
tube on the cap and refit the cover fasten-
ing with the three screws.
Do not allow power
steering fluid to touch hot
engine parts: it is inflammable.
WARNING
A0D0102m
fig. 11
216
IMPORTANTFor this operation it is
however recommended to contact Alfa
Romeo Authorised Services.
From time to time check the instrument
panel warning light by pressing cover (B)
of the reservoir (A) (with the ignition
key at MAR) the instrument warning
panel light
xshould come on.

217
CHECKING AND TOPPING UP
THE WINDSCREEN/HEADLIGHT
WASHER FLUID
(fig. 12-13)
Access to the windscreen/headlight
washer fluid reservoir, remove the cover
(A-fig. 12) after turning the pins (B).
Then remove the cap (C-fig. 13) and
pour the fluid in the tank until the level
can be seen through the filler neck.
Then close the filler with the cap and re-
fit the cover fastening with the two pins.To avoid damaging the
pump motor do not use
the windscreen washers
when the reservoir is empty.
A0D0104mA0D0103m
fig. 12 fig. 13
Symbolπon the con-
tainer indicates synthetic
type brake fluid distinguishing it
from the mineral kind. Using min-
eral type fluids damages the spe-
cial rubber braking system gaskets
beyond repair.
WARNING
Brake and clutch fluid is
poisonous and corrosive.
In the event of contact wash the
parts concerned immediately with
neutral soap and water, then rinse
thoroughly. See a doctor at once if
the fluid is swallowed.
WARNING
Some commercial addi-
tives for windscreen
washers are inflammable. The en-
gine compartment contains hot com-
ponents which could set it on fire.
WARNING

226
The characteristics of these products are
compatible with the type of paint, gas-
kets and trim of all Alfa Romeo vehicles.
The application of these products should
however be carried out by Alfa Romeo
personnel who will be able to guarantee
the best results and avoid problems which
may compromise the bodywork warranty
cover.
To correctly wash the car, proceed as fol-
lows:
1) Spray the vehicle with a low pres-
sure jet of water.
2) Pass a sponge moistened with a
light detergent solution (2-4% shampoo
in water) over the bodywork rinsing the
sponge frequently.
3) Rinse well with water and dry with a
jet of air or chamois leather.Detergents cause water
pollution. The car should
therefore be washed in
areas equipped for the collection
and purification of the liquid used
in the washing processes.RECOMMENDATIONS TO
PRESERVE THE BODYWORK
Particular care should be taken to en-
sure that residual deposits of industrial
dust, tar spots, dead insects etc. do not
remain on the bodywork.
Where possible do not park under trees
as, during certain seasons, residues, buds
and leaves containing chemical sub-
stances which are harmful to the paint
may fall onto the vehicle.
When topping up ensure that petrol, lu-
bricating oil, brake fluid, liquid for the
cooling system, battery electrolyte solu-
tion etc. is not splashed onto the body-
work.
If this should occur however, clean the
area immediately and wash the vehicle
as soon as possible.
PAINT
The paintwork does not only serve an
aesthetic purpose but also protects the
underlying sheet metal.
In the case of deep scrapes or scores
you are advised to have the necessary
touching up carried out immediately by a
specialised workshop to avoid the forma-
tion of rust.
Normal paint maintenance consists in
washing at intervals depending on the
conditions and environment of use.
For example:
– in areas with high atmospheric pollu-
tion.
– Roads sprayed with salt.
– Parking under trees that release
resinous substances.
It is wise to wash the car more frequently.
Alfa Romeo markets a complete series
of products specifically designed for the
care and cleanliness of its vehicles (sham-
poo, wax, touch-up paint stick, stain re-
mover, polish etc.).

231
The following pages give the various specifications of the vehicle.
These pages will probably represent the main reference point in
this booklet for the “experts and enthusiasts”.
This section should be consulted in order to identify the main cha-
racteristics of your vehicle referred to in the previous chapters.IDENTIFICATION DATA...............................................................................page 232
ENGINE CODES-BODY VERSIONS
.....................................................................233
DIMENSIONS
...........................................................................................................234
ENGINE
......................................................................................................................235
SERVICING
................................................................................................................236
ENGINE OIL CONSUMPTION
..............................................................................236
LUGGAGE COMPARTMENT
..................................................................................237
WEIGHTS
...................................................................................................................237
FUEL SUPPLY - IGNITION
....................................................................................238
PERFORMANCE
.......................................................................................................239
FUEL CONSUMPTION
............................................................................................240
CO
2EMISSIONS......................................................................................................241
BRAKES
.....................................................................................................................241
STEERING
..................................................................................................................242
TRANSMISSION
.......................................................................................................242
FLUIDS AND LUBRICANTS
..................................................................................243
RIM AND TYRES
....................................................................................................245
TYRE INFLATION PRESSURE
...............................................................................247
RADIO FREQUENCY REMOTE CONTROL:
MINISTERIAL HOMOLOGATIONS
.....................................................................251
TECHNICAL SPECIFICATIONS