2007 Alfa Romeo 166 clutch

205
thousands of kilometres 20 40 60 80 100 120 140 160 180
Change fuel filter (diesel versions)•••••••••
Change air cleaner cartridge (petrol versions)••••
Change air cleaner cartridge (diesel versions)•••••••••
Check and top up, if required, fluid levels (brakes/hydraulic clutch, power steering,
windscreen washer, battery, engine coolant, etc.)•••••••••
Replacement of timing gear drive belt (*) and Poly-V accessory drive belt•
Replacement of spark plugs (petrol versions)•
Check operation of engine control systems (through diagnostics socket)••••
Check manual gearbox and differential oil level (petrol versions)••
Change engine oil and oil filter •••••••••
Change brake fluid (or every 24 months)•••
Check dust/pollen filter•••••••••
(*)Or every 4 years in harsh conditions (cold climates, stop and go city traffic).
Or every 5 years, regardless of the mileage.

206 ANNUAL INSPECTION
PLAN
An annual inspection plan has
been established for cars that cov-
er less than 20,000 km a year
(e.g. 10,000 km). It consists of
the following:
– Checking the condition/wear of tyres,
and adjusting pressure (including the com-
pact spare wheel, where applicable).
– Checking the lighting system (head-
lights, turn indicators, hazard warning
lights, boot light, passenger compart-
ment, warning lights of instrument panel,
etc.).
– Checking the working order of the
windscreen wiper-washer and adjusting
the nozzles.
– Checking the positioning/wear of the
windscreen wipers.
– Checking the condition and wear of
the front brake pad.– Sight inspect the conditions of: en-
gine, gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rubber
parts (boots, sleeves, bushes, etc.).
– Check for bonnet and boot lock clean-
ness, lever cleanness and lubrication.
– Check battery charge and fluid level
(electrolyte).
– Visually checking the condition of the
belts and various controls.
– Checking and topping up, if neces-
sary, the level of liquids (coolant, brake
fluid, windscreen washer fluid, battery
etc.).
– Change engine oil and oil filter, if re-
quired.
– Check and replace pollen filter, if re-
quired.
– Check and replace air cleaner, if re-
quired.
ADDITIONAL OPERATIONS
Every 1000 kmor before long jour-
neys check and if necessary top up:
– the engine coolant fluid level
– brake fluid/hydraulic clutch control
fluid level
– power steering fluid level
– windscreen washer and headlamp
washer fluid level
– tyre pressure and conditions.
– check light system operation (head-
lights, direction indicators, hazard lights,
etc.).
– check windscreen wiper/washer op-
eration and windscreen/rear window
blade position/wear.
Every 3000 kmcheck the level of
the engine oil and top up if necessary.
Every 5000 km(only for fuel oil en-
gines): drain the condensation water
from the filter. You are recommended to
use products of the FL Selenia, de-
signed and developed expressly for Alfa
Romeo cars (see the table “Fluids and lu-
bricants” in the Technical specifications”
chapter).

209
3.2 V6 24V version
fig. 1
k
1)engine oil
π
2)brake and
clutch fluid
+
3)windscreen
washer fluid
n
4)engine coolant
fluid
∂
5)power steering
fluid
A0D0099m
CHECKING LEVELS

210
JTD 20V Multijet version
fig. 2
k
1)engine oil
π
2)brake and
clutch fluid
+
3)windscreen
washer fluid
n
4)engine coolant
fluid
∂
5)power steering
fluid
A0D0112m

When the cap (B) is
screwed off the reser-
voir ensure that the
electrical connections are not dis-
connected. Make sure that the
highly corrosive brake fluid
does not drip onto the paint-
work. If it does, wash it off
immediately with water.
IMPORTANT Contact Alfa Romeo Au-
thorized Services for maintenance and re-
pair operations.Oil consumption is very
low; if topping up again
is needed shortly after-
wards, have the system checked
for possible leaks by Alfa Romeo
Authorized services.
CHECKING AND TOPPING UP
THE BRAKE AND CLUTCH
FLUID
(fig. 11)
Check that the fluid level in the reservoir
is at maximum. Top up with the brake flu-
id specified in the table “Fluids and lubri-
cants” (see section “Technical Specifica-
tions ").
NOTEClean accurately the tank cap A
and the surrounding surface. When open-
ing the cap take the utmost care to pre-
vent impurities entering the tank. When
topping up, always use a funnel with
built-in filter with mesh equal to or lower
than 0.12 mm. On JTD 20V Multijet versions insert the
tube on the cap and refit the cover fasten-
ing with the three screws.
Do not allow power
steering fluid to touch hot
engine parts: it is inflammable.
WARNING
A0D0102m
fig. 11
216
IMPORTANTFor this operation it is
however recommended to contact Alfa
Romeo Authorised Services.
From time to time check the instrument
panel warning light by pressing cover (B)
of the reservoir (A) (with the ignition
key at MAR) the instrument warning
panel light
xshould come on.

217
CHECKING AND TOPPING UP
THE WINDSCREEN/HEADLIGHT
WASHER FLUID
(fig. 12-13)
Access to the windscreen/headlight
washer fluid reservoir, remove the cover
(A-fig. 12) after turning the pins (B).
Then remove the cap (C-fig. 13) and
pour the fluid in the tank until the level
can be seen through the filler neck.
Then close the filler with the cap and re-
fit the cover fastening with the two pins.To avoid damaging the
pump motor do not use
the windscreen washers
when the reservoir is empty.
A0D0104mA0D0103m
fig. 12 fig. 13
Symbolπon the con-
tainer indicates synthetic
type brake fluid distinguishing it
from the mineral kind. Using min-
eral type fluids damages the spe-
cial rubber braking system gaskets
beyond repair.
WARNING
Brake and clutch fluid is
poisonous and corrosive.
In the event of contact wash the
parts concerned immediately with
neutral soap and water, then rinse
thoroughly. See a doctor at once if
the fluid is swallowed.
WARNING
Some commercial addi-
tives for windscreen
washers are inflammable. The en-
gine compartment contains hot com-
ponents which could set it on fire.
WARNING

242
STEERING
3.2 V6 24V JTD 20VMultijet
Type Rack and pinion Hydraulic power steering with liquid
reservoir in engine compartment
Turning radius
(between pavements) 11.6 m 11.6 m
TRANSMISSION
3.2 V6 24V JTD 20VMultijet
Gearbox Six forward Six forward
gears plus gears plus
reverse reverse
all synchronised all synchronised
Clutch Dry single Dry single
disk with disk with
hydraulic hydraulic
operation operation
Drive Front Front

244
Mechanical gearbox and
differential 3.2 V6 24V engines
Mechanical gearbox and
differential JTD 20V Multijet
engines
Power steering
CV joints
Hydraulic brake and clutch
controls
Cooling circuits
Proportion: 50% water and
50% Paraflu UP
To be used diluted or undiluted TUTELA CAR
TECHNYX
TUTELA CAR
MATRYX
TUTELA GI/A
TUTELA STAR 500
TUTELA TOP 4
for ALFA ROMEO
PARAFLU UP
TUTELA
PROFESSIONAL SC 35 Synthetic-based oil, grade SAE 75W-85,that passes API GL 4 Plus specifications
100% synthetic oil, grade SAE 75W-85, that passes API GL 4 specifications
Lubricant for transmissions that passes "ATF DEXRON II D LEV" specifications
Lithium-soap-based grease with molybdenum bisulphate, NLGI 2 consistency
Synthetic fluid, F.M.V.S.S. n. 116, DOT 4, ISO 4925, SAE J-1704,
CUNA NC 956-01
Protective with antifreeze action for cooling systems, red colour, based on
inhibited monoethylen glycol and organic formula, that passes
CUNA NC 956-16, ASTM D 3306 specifications
Mixture of alcohol and surfactants CUNA NC 956-11
Use Fluid and lubricant specifications Genuine fluids Applications
for correct car operation and lubricants
Lubricants and greases
for transmission
Brake fluid
Protective agent
for radiators
Windscreen and rear
windowwasher fluid
IMPORTANT Do not top-up or mix with products having different properties