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CAR MAINTENANCE
263
WARNINGBrake and hydraulic clutch
fluid is hygroscopic (i.e. it absorbs moisture).
For this reason, if the car is mainly used in
areas with a high degree of atmospheric hu-
midity, the fluid should be replaced at more
frequent intervals than specified in the
Scheduled Maintenance Programme.
BRAKE AND HYDRAULIC
CLUTCH FLUID
(fig. 20)
From time to time check the instrument
panel warning light x
by pressing cover
(B) of the reservoir (A) (with the ignition
key at MAR) instrument panel warning
light should come on.
fig. 20
A0B0157m
When loosening the reser-
voir cap do not allow the
fluid to come into contact
with painted parts. If it does, wash
it off immediately with water.
Brake and clutch fluid is
poisonous and highly cor-
rosive. In the event of accidental
contact, wash the parts involved
immediately with neutral soap and
water, then rinse thoroughly. See
a doctor at once if the fluid is swal-
lowed.
WARNING
Symbol
π
on the contain-
er indicates synthetic type
brake fluid distinguishing it from
the mineral kind. Using mineral
type fluids damages the special
rubber braking system gaskets be-
yond repair.
WARNING
Page 266 of 357
CAR MAINTENANCE
264
WINDSCREEN/HEADLIGHT
WASHER FLUID Fig. 21: T.SPARK, 2.0 JTS and diesel ver-
sions
Fig. 22: 2.5 V6 24V version.
Check the level in the reservoir removing
the cap (A).fig. 21
A0A0156m
fig. 22
A0A0155m
To avoid damaging the
pump motors, do not use
the windscreen washers
when the reservoir is empty.
If necessary top up using a mixture of wa-
ter and TUTELA PROFESSIONAL SC 35
as follows:
– 30% of TUTELA PROFESSIONAL
SC 35and 70% water in summer;
– 50% of TUTELA PROFESSIONAL
SC 35and 50% water in winter;
– in the case of temperatures below
–20°C use TUTELA PROFESSIONAL
SC 35fluid neat.
Do not travel with the
windscreen washer reser-
voir empty: the action of the wind-
screen washer is fundamental for
improving vision.
WARNING
Some commercial additives
for windscreen washers
are inflammable. The engine com-
partment contains hot components
which could set it on fire.
WARNING
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CAR MAINTENANCE
265
DIESEL FILTERDRAINING CONDENSATION
WATER
Water in the supply circuit
can seriously damage the
whole injection system and
cause malfunctions to engine oper-
ation. Should the warning lamp
c
turn on, available for the provid-
ed versions/markets, contact as
soon as possible the Alfa Romeo
Authorised Service for drainage op-
erations.
When the car is habitual-
ly driven in dusty areas,
the cleaner should be
changed at shorter intervals than
those given in the Programmed
Maintenance Schedule.Any attempt to clean the
air cleaner may cause se-
rious engine damage.
AIR FILTERThe air cleaner is connected to the tem-
perature and air flow sensors which send the
electrical signals needed for correct opera-
tion of the injection and ignition system to
the control unit.
It must therefore always be in perfect con-
ditions to ensure correct operation of the en-
gine, low consumption and exhaust emis-
sion levels.
If they are not carried out
correctly and with the due
precautions, the operations
involving cleaner replacement de-
scribed herein may compromise the
safety of the car.
This operation should be carried
out by Alfa Romeo Authorized Ser-
vices.
Page 268 of 357

CAR MAINTENANCE
266
BATTERYThe battery is of the “Limited Mainte-
nance” type and is fitted with an optical in-
dicator (A-fig. 23) for checking the elec-
trolyte level and charge.
Under normal conditions of use the elec-
trolyte does not need topping up with dis-
tilled water. To make sure that it is in effi-
cient conditions, at routine intervals check
the indicator on the battery cover which
should be dark in colour with a green cen-
tral area.
If the indicator is a bright light colour, or
dark without the green central area, contact
Alfa Romeo Authorized Services.Batteries contain sub-
stances that are very
harmful for the environ-
ment. You are advised to have the
battery changed at Alfa Romeo
Authorized Services, which are
properly equipped for disposing of
used batteries respecting nature
and the law.
POLLEN FILTER This has mechanical/electrostatic air fil-
tering actions, provided that the windows
and doors are shut.
Have the pollen filter checked once a year
by Alfa Romeo Authorized Services, prefer-
ably at the onset of summer.
If the car is mainly used in dusty or heav-
ily polluted areas, the filter should be
changed at more frequent intervals than
specified in the Scheduled Maintenance Pro-
gramme.
WARNINGThe failure to replace the fil-
ter can considerably reduce the effectiveness
of the climate control system.
fig. 23
A0B0147m
The liquid in the battery is
poisonous and corrosive.
Avoid contact with eyes and skin.
Do not bring naked flames or pos-
sible sources of sparks near to the
battery: risk of fire and explosion.
WARNING
Page 269 of 357
CAR MAINTENANCE
267
Incorrect fitting of electri-
cal accessories can serious-
ly damage the car. If after
buying the car, you wish to install
electric accessories (alarm, sound
system, radiotelephone, etc.) con-
tact Alfa Romeo Authorized Ser-
vices who will be able to suggest
the most suitable devices and
above all advise about the need to
use a more powerful battery.If the car is to remain sta-
tionary for a long time in
very cold weather, remove
the battery and take it to a warm
place, otherwise it might freeze.
CHECKING THE CHARGE The battery charge may be checked satis-
factorily using the indicator, and acting ac-
cording to the colour the indicator shows.
Refer to the table below or to the label
fig. 24on the battery.fig. 24
A0B0146m
When doing any work on
the battery or near it, al-
ways wear special protective gog-
gles.
WARNING
Working with a low fluid
level may damage the bat-
tery irreversibly, even causing it to
burst.
WARNING
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CAR MAINTENANCE
268
WARNINGA battery kept at below
50% of its capacity is damaged by sulpha-
tion, the capacity is reduced and starting
is difficult, there is also more possibility of
freezing (this can occur at –10°C). In the
event of a prolonged stop, refer to “Vehi-
cle inactivity”, in the chapter “Getting the
best out of your car”. – Connect the charger cables to the bat-
tery terminals ensuring that the bias is cor-
rect.
– Turn on the charger.
– After charging turn off the charger be-
fore disconnecting it from the battery.
– Reconnect the battery negative termi-
nal (–).
WARNINGIf the car is fitted with an
alarm system, turn off the alarm with the
remote control and deactivate the system
turning the emergency key to “OFF” (see
“Electronic alarm” in “Getting to know your
car” chapter).
Bright white colour
Dark colour without green central area
Dark colour with green central areaTop up electrolyte
Low battery charge
Electrolyte level
and charge sufficientContact Alfa Romeo
Authorized Services
Charge the battery
(advisable to contact Alfa Romeo
Authorized Services)
No action neededCHARGING THE BATTERYWARNINGThe description of the bat-
tery charging procedure is described only for
informative purposes. This operation should
be carried out by Alfa Romeo Authorized Ser-
vices.
Charging should be slow at a low amp rat-
ing for about 24 hours. Charging for a longer
time may damage the battery.
Charge the battery as follows:
– Disconnect the terminal from the bat-
tery negative (–) pole.
WARNINGWhen reconnecting the neg-
ative battery cable after having disconnect-
ed it, wait for 2 minutes before turning the
key to enable the climate control system
to reset actuator strokes properly.
Never attempt to charge a
frozen battery before
thawing it, the danger of explosion
exists. If it has frozen, always
check that the inside elements are
not broken and that the body is not
cracked, with the risk of acid com-
ing out which is poisonous and cor-
rosive.
WARNING
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CAR MAINTENANCE
269
USEFUL HINTS TO EXTEND
THE LIFE OF YOUR BATTERYTo avoid quickly draining the battery and
to preserve its operating conditions over the
course of time, carefully follow the instruc-
tions below:
– The terminals must always be tightened.
– As far as possible, avoid keeping ser-
vices on for a long time with the engine
stopped (radio, hazard lights, parking lights,
etc.).
– When leaving the car parked in a
garage, make sure that the doors, bonnet,
boot and interior lids are properly shut to
prevent lights from staying on.
– Before doing any work on the electric
system, disconnect the battery negative ter-
minal.– If after purchasing the car, you wish to
install electrical accessories which need a
permanent electrical supply (alarm, hands-
free phone, radio-navigator with satellite an-
ti-theft function, etc.) contact Alfa Romeo
Authorized Services whose qualified per-
sonnel, in addition to suggesting the most
suitable devices from Lineaccessori Alfa
Romeo will be able to evaluate the total
electrical absorption, checking whether the
car’s electric system is able to support the
load required or whether a battery with high-
er capacity is necessary. In fact, these de-
vices continue to absorb current with the
ignition key off (car parked, engine off) and
may gradually drain the battery.
REPLACING THE BATTERYIf required, replace the battery with a gen-
uine spare part having the same specifica-
tions. If a battery with different specifica-
tions is fitted, the service intervals given in
the Programmed Maintenance Schedule in
this section will no longer be valid. Refer
to the instructions provided by the battery
manufacturer.
Page 272 of 357

CAR MAINTENANCE
270
– Do not check for current in the cables by
short-circuiting the ends.
– If electrical welding is to be carried out
on the body of the car, the electronic con-
trol units must be disconnected or removed
if the work involves the production of high
temperatures.
You are also reminded that services with
high current absorption activated by the user,
such as bottle warmers, vacuum cleaners,
cellular telephone, mini refrigerator, etc. ac-
celerate the battery drainage process if they
are powered with the engine not run-
ningor running at idle speed.
WARNINGIt should also be noted that
improper branches on connectors of the elec-
tric wiring for installing additional equipment
is dangerous, particularly if safety devices
are involved.
ELECTRONIC CONTROL
UNITSWith normal use of the car, no particular
precautions need to be taken.
In the event of work on the electric system
or emergency starting, the instructions giv-
en below must absolutely be adhered to:
– Always switch off the engine before dis-
connecting the battery from the electric sys-
tem.
– If it is necessary to charge the battery,
always disconnect it from the electric sys-
tem.
– When starting in an emergency, only
use an auxiliary battery and not a battery
charger.
– Check that the bias is correct and that
the connections between the battery and
the electric system are in efficient conditions.
– Do not connect or disconnect the ter-
minals of the electronic units while the ig-
nition key is at MAR.
Battery50 Ah60 Ah70 AhMaximum permissible
loadless absorption
30 mA
36 mA
42 mAThe total absorption of these accessories
(standard and installed later) must be less
than 0.6 mA x Ah (of the battery), as
shown in the table below:
Alterations or repairs to
the electric system carried
out incorrectly and without taking
into account the specifications of
the system, may cause operating
faults with the risk of fire.
WARNING