2006 YAMAHA YFM80R check oil

LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-7
Model label ...........................................3-9
CONTROL FUNCTIONS..........................4-1
Main switch ...........................................4-1
Indicator lights ......................................4-3
Handlebar switches ..............................4-3
Throttle lever ........................................4-7
Speed limiter ........................................4-9
Front brake lever ................................4-13Brake pedal and rear brake lever .......4-15
Parking brake .....................................4-17
Shift pedal ..........................................4-19
Fuel tank cap ......................................4-19
Fuel cock ............................................4-21
Choke lever ........................................4-23
Seat ....................................................4-25
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ......................................................5-9
Engine oil ............................................5-11
Final gear oil .......................................5-15
Throttle lever ......................................5-17
Tires ...................................................5-19
How to measure tire pressure ............5-23
Tire wear limit .....................................5-25
Fittings and fasteners .........................5-25
Switches .............................................5-25
Battery ................................................5-25
EBU00015
CONTENTS
1
2
3
4
5
5TH-9-64 ~3 3/1/05 7:49 PM Page 16

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes9Check operation, condition and free play.
5-5–5-7, 8-41–8-49
9Adjust if necessary.
Fuel9Check fuel level.
9Fill with fuel if necessary.5-9–5-11
Engine oil9Check oil level.
9Fill with oil if necessary.5-11–5-15, 8-13–8-17
Final gear oil9Check for leakage. 5-15, 8-19–8-21
Throttle9Check for proper throttle cable operation. 5-17
Wheels and tires9Check tire pressure, wear and damage. 5-19–5-25, 8-57
Fittings and fasteners9Check all fittings and fasteners. 5-25
Switches9Check operation. 5-25
Battery9Check fluid level.
5-25, 8-59–8-65
9Fill with distilled water if necessary.
5TH-9-64 4~5 2/16/05 2:42 PM Page 26

8-8 * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.INITIAL EVERY
month 1 3 6 6 12
ITEM ROUTINEWhichever
km 320 1200 2400 2400 4800 comes first
(mi) (200) (750) (1500) (1500) (3000)
hours 20 75 150 150 300
Engine oil9Replace (warm engine before draining).2222
Final gear oil9Check oil level/oil leakage.
22
9Replace every 12 months.
Brakes*9Check operation.
22222
9Adjust if necessary.
Clutch*9Check operation.
2222
9Adjust if necessary.
Wheels*9Check balance/damage/runout.
2222
9Replace if necessary.
9Check bearing assemblies for looseness/
Wheel bearings*damage.2222
9Replace if damaged.
9Check operation.
Steering system*9Replace if damage.
22222
9Check toe-in
9Adjust if necessary.
Knuckle shafts/9Lubricate every 6 months with lithium-soap-based
222
steering shaft*grease.
Fittings and fasteners*9Check all chassis fittings and fasteners.
22222
9Correct if necessary.
9Check specific gravity.
Battery*9Check breather hose for correct routing.22222
9Correct if necessary.
5TH-9-64 8 2/16/05 2:45 PM Page 8-8

8-13
EBU14181
Engine oil
Engine oil level measurement
1. Place the ATV on a level surface.
2. Warm up the engine for several minutes
and stop it.
3. Remove the dipstick and wipe it off with a
clean rag. Insert the dipstick in the filler
hole without screwing it in.
NOTE:
Wait a few minutes until the oil level settles
before checking.
4. Remove the dipstick and inspect the oil
level.
5. The oil level should be between the mini-
mum and maximum marks. If the level is
low, add oil to raise it to the specified level.
cC
Be sure no foreign material enters the
crankcase.
qw
e
1. Dipstick
2. Maximum level mark 3. Minimum level mark
1. Jauge
2. Repère de niveau maximum 3. Repère de niveau minimum
1. Varilla de medición
2. Marca de máximo 3. Marca de mínimo
5TH-9-64 8 2/16/05 2:45 PM Page 8-13

8-17
7. Fill the engine with oil and install the dip-
stick.
cC
Be sure no foreign material enters the
crankcase.
8. Warm up the engine for several minutes at
idle speed. Check for oil leakage while
warming up.
cC
If oil leakage is found, stop the engine imme-
diately and check for the cause.
Recommended oil type:
20W50, 20W40, 15W40, 10W40,
10W30, 5W30
Recommended oil classification:
API Service SE, SF, SG type or higher
Oil quantity:
Periodic oil change:
0.8 L
5TH-9-64 8 2/16/05 2:45 PM Page 8-17

8-21
2. Place a container under the final gear
case.
3. Remove the dipstick and drain bolt to drain
the oil.
4. Install the drain bolt and tighten to specifi-
cation.
5. Fill the final gear case with oil.
cC
Be sure no foreign material enters the final
gear case.
6. Install the dipstick.
7. Check for oil leakage. If oil leakage is
found, check for the cause.
q
1. Drain bolt1. Boulon de vidange1. Perno de drenaje
Tightening torque
Drain bolt:
23 Nm (2.3 m0kgf)
Recommended oil:
SAE80API “GL-4” Hypoid gear oil
Oil quantity:
0.12 L
5TH-9-64 8 2/16/05 2:45 PM Page 8-21