2006 YAMAHA YFM700R brake fluid

Idle speed adjustment ...................... 8-65
Valve clearance adjustment ............. 8-67
Throttle lever adjustment .................. 8-69
Front and rear brake pad
inspection ....................................... 8-71
Brake fluid level inspection ............... 8-73
Brake fluid replacement .................... 8-77
Front brake lever free play ............... 8-79
Brake pedal height adjustment ......... 8-81
Parking brake adjustment ................. 8-83
Adjusting the rear brake light switch . 8-87
Clutch lever free play adjustment ..... 8-89
Drive chain slack check .................... 8-91
Adjusting the drive chain slack ......... 8-93
Lubricating the drive chain ............... 8-97
Cable inspection and lubrication .... 8-101
Brake and shift pedal/brake and
clutch lever lubrication .................. 8-103
Front upper and lower arm pivot
lubrication ..................................... 8-105
Rear arm pivot lubrication .............. 8-107Wheel removal ............................... 8-111
Wheel installation ........................... 8-113
Battery ............................................ 8-115
Battery maintenance ...................... 8-119
Fuse replacement ........................... 8-121
Replacing a headlight bulb ............. 8-125
Headlight beam adjustment ............ 8-131
Tail/brake light ................................ 8-131
Troubleshooting .............................. 8-133
Troubleshooting chart ..................... 8-137
CLEANING AND STORAGE ................ 9-1
A. CLEANING ..................................... 9-1
B. STORAGE ..................................... 9-7
SPECIFICATIONS .............................. 10-1
Conversion table ................................. 11-1
9
10
11
1S3-9-60 1-3 4/27/05 3:11 PM Page 14

5-1
EBU01130
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Front brake9Check operation, free play, fluid level and fluid leakage. 5-7–5-11
9Fill with DOT 4 brake fluid if necessary. 8-71–8-81
Rear brake9Check operation, free play, fluid level and fluid leakage. 5-7–5-11
9Fill with DOT 4 brake fluid if necessary. 8-71–8-81
Clutch9Check operation, condition and lever free play. 8-89
Parking brake9Check operation, condition and cable length. 8-83–8-85
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-13–5-15
Engine oil9Check oil level.
9Fill with oil if necessary.5-17, 8-21
Coolant reservoir 9Check coolant level in reservoir.
9Fill with coolant if necessary.5-19, 8-37–8-47
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-23, 8-91–8-99
Throttle9Check for proper throttle cable operation and free play. 5-23, 8-69
Wheels and tires9Check tire pressure, wear and damage. 5-25–5-31, 8-111–8-113
Fittings and fasteners9Check all fittings and fasteners. 5-31
Lights and switches9Check for proper operation. 5-31, 8-125–8-131
1S3-9-60 5-6 6/7/05 10:22 AM Page 5-1

5-7
EBU11670
Front and rear brakes
Brake lever and brake pedal
8Check that there is no free play in the brake
lever. If there is free play, have a Yamaha
dealer inspect the brake system.
8Check for correct brake pedal height. (See
page 8-81.) If the pedal height is incorrect,
have a Yamaha dealer adjust it.
8Check the operation of the brake lever and
brake pedal. They should move smoothly and
there should be a firm feeling when the
brakes are applied. If not, have a Yamaha
dealer inspect the brake system.
Brake fluid level
Check the brake fluid level. Add fluid if neces-
sary. (See pages 8-73–8-75.)
Recommended brake fluid: DOT 4
1S3-9-60 5-6 6/7/05 10:22 AM Page 5-7

5-9
Brake fluid leakage
Check to see if any brake fluid is leaking out of
the pipe joints or brake fluid reservoirs. Apply
the brakes firmly for one minute. If there is any
leakage, have a Yamaha dealer inspect the
brake system.
Brake operation
Test the brakes at slow speed after starting out
to make sure they are working properly. If the
brakes do not provide proper braking perfor-
mance, inspect the brake pads for wear. (See
page 8-71.)
1S3-9-60 5-6 6/7/05 10:22 AM Page 5-9

8-8
INITIAL EVERY
month 1 3 6 6 12
ITEM ROUTINEWhichever
km 320 1200 2400 2400 4800 comes first
(mi) (200) (750) (1500) (1500) (3000)
hours 20 75 150 150 300
Air filter element9Clean. Every 20–40 hours
9Replace if necessary. (more often in wet or dusty areas)
Clutch*9Check operation.
2222
9Adjust if necessary.
9Check free play/operation/fluid leakage/
Front brake*See NOTE Page 8-10.22222
9Correct if necessary.
9Check operation/fluid leakage/
Rear brake*See NOTE Page 8-10.22222
9Correct if necessary.
Wheels*9Check balance/damage/runout.
2222
9Replace if necessary.
Wheel bearings*9Check bearing assemblies for looseness/damage.
2222
9Replace if damaged.
Rear arm pivot*9Lubricate with lithium-soap-based grease.222
Upper and lower arm
pivot and steering 9Lubricate with lithium-soap-based grease.222
shaft*
Drive chain9Check and adjust slack/alignment/clean/lube.22222
Fittings and fasteners*9Check all chassis fittings and fasteners.
22222
9Correct if necessary.
Front and rear9Check operation.
22
suspension*9Correct if necessary.
1S3-9-60 8 6/7/05 10:25 AM Page 8-8

8-10
NOTE:
8Recommended brake fluid: DOT 4
8Brake fluid replacement:
9When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally
check the brake fluid level and add the fluid as required.
9On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two
years.
9Replace the brake hoses every four years, or if cracked or damaged.
1S3-9-60 8 6/7/05 10:25 AM Page 8-10

8-73
EBU15820
Brake fluid level inspection
Insufficient brake fluid may let air enter the
brake system, possibly causing the brakes to
become ineffective.
Before riding, check that the brake fluid is above
the minimum level mark and replenish if neces-
sary. A low brake fluid level may indicate worn
brake pads and/or brake system leakage. If the
brake fluid level is low, be sure to check the
brake pads for wear and the brake system for
leakage.
NOTE:
To access the rear brake fluid reservoir cap,
remove the seat (see page 4-29), remove the
cowling bolt and quick fastener, and then pull
the cowling slightly outward as shown.
.
1. Minimum level mark 1. Repère de niveau minimum 1. Marca de mínimo
FrontAvantDelantero
1
Rear
1. Minimum level mark 1. Repère de niveau minimum 1. Marca de mínimo
RearArrièreTrasero
1S3-9-60 8 6/7/05 10:25 AM Page 8-73

8-75
Observe these precautions:
8When checking the brake fluid level, make
sure the top of the brake fluid reservoir is
level.
8Use only the designated quality brake fluid,
otherwise, the rubber seals may deteriorate,
causing leakage and poor brake performance.
8Refill with the same type of brake fluid. Mixing
fluids may result in a harmful chemical reac-
tion and lead to poor brake performance.
8Be careful that water does not enter the brake
fluid reservoir when refilling. Water will signifi-
cantly lower the boiling point of the fluid and
may result in vapor lock.
8Brake fluid may deteriorate painted surfaces
or plastic parts. Always clean up spilled fluid
immediately.
8Have a Yamaha dealer check the cause if the
brake fluid level goes down.
1
2
1. Cowling
2. Rear brake fluid reservoir cap
1. Carénage
2. Bouchon du réservoir de liquide de frein
1. Carenado
2. Tapa del depósito del líquido de los frenos traseros
Recommended brake fluid: DOT 4
1
2
1. Quick fastener 2. Bolt1. Rivets démontables 2. Boulon1. Fijadores rápidos 2. Perno
1S3-9-60 8 6/7/05 10:25 AM Page 8-75