2006 YAMAHA XMAX 250 ABS

SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-4
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................3-1
Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicators, indicator lights and
warning light ..................................3-3
Fuel gauge ........................................3-4
Coolant temperature gauge..............3-5
Speedometer ....................................3-5
Multi-function display .......................3-6
Anti-theft alarm (optional) .................3-8
Handlebar switches ..........................3-9
Front brake lever.............................3-10
Rear brake lever..............................3-10
Fuel tank cap ..................................3-11
Fuel .................................................3-12
Catalytic converter..........................3-13
Seat.................................................3-13
Front storage compartment............3-14
Storage compartment.....................3-14
Adjusting the shock absorber
assemblies...................................3-15
Sidestand ........................................3-16
Ignition circuit cut-off system .........3-17PRE-OPERATION CHECKS...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT RIDING
POINTS................................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-2
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-3
Parking ..............................................5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Owner’s tool kit .................................6-1
Periodic maintenance and lubrication
chart ..............................................6-3
Removing and installing cowlings
and panels .....................................6-6
Checking the spark plug ..................6-7
Engine oil ..........................................6-8
Final transmission oil ......................6-10
Coolant ...........................................6-11
Air filter and V-belt case air filter
elements ......................................6-12
Adjusting the carburetor .................6-14
Adjusting the throttle cable free play ..6-14
Valve clearance ...............................6-15
Tires ................................................6-15
Cast wheels ....................................6-17
Front and rear brake lever free play ..6-17Checking the front and rear brake
pads.............................................6-18
Checking the brake fluid level ........6-19
Changing the brake fluid ................6-20
Checking and lubricating the throttle
grip and cable .............................6-20
Lubricating the front and rear brake
levers ...........................................6-20
Checking and lubricating the
centerstand and sidestand .........6-21
Checking the front fork ...................6-21
Checking the steering.....................6-22
Checking the wheel bearings .........6-22
Battery ............................................6-23
Replacing the fuses ........................6-24
Replacing a headlight bulb .............6-25
Replacing a front turn signal light
bulb .............................................6-26
Replacing the tail/brake light bulb or a
rear turn signal light bulb ............6-27
Replacing the license plate light bulb..6-27
Replacing the auxiliary light bulb ...6-28
Troubleshooting ..............................6-28
Troubleshooting charts ...................6-29
SCOOTER CARE AND STORAGE.....7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS...............................8-1
CONSUMER INFORMATION.............9-1
Identification numbers ......................9-1
TABLE OF CONTENTS
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Since the storage compart-
ment accumulates heat when
exposed to the sun, do not sto-
re anything susceptible to heat
inside it.
To avoid humidity from sprea-
ding through the storage com-
partment, wrap wet articles in
a plastic bag before storing
them in the compartment.
Since the storage compart-
ment may get wet while the
scooter is being washed, wrap
any articles stored in the com-
partment in a plastic bag.
Do not keep anything valuable
or breakable in the storage
compartment.
To store two helmets in the storage
compartment, place the helmets as
shown.
NOTE:
Some helmets cannot be stored
in the storage compartment
because of their size or shape.
Do not leave your scooter unat-
tended with the seat open.
EAU14890
Adjusting the shock
absorber assemblies
Each shock absorber assembly is equip-
ped with a spring preload adjusting ring.
ECA10100
CAUTION:
Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings.
EWA10210
s s
WARNING
Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability may
result.
Adjust the spring preload as follows.
1. Adjusting ring
2. Position indicator
3
INSTRUMENT AND CONTROL FUNCTIONS
3-15
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To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring on each shock
absorber assembly in direction (a). To
decrease the spring preload and the-
reby soften the suspension, turn the
adjusting ring on each shock absor-
ber assembly in direction (b).
NOTE:
lign the appropriate notch in the
adjusting ring with the position
indicator on the shock absorber.
se the spring preload adjusting
tool included in the owner’s tool
kit to make this adjustment.
EAU15301
Sidestand
The sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the motorcycle upright.
1. Sidestand switch
2. Sidestand
NOTE:
The built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain
situations. (See further down for an
explanation of the ignition circuit cut-
off system.)
EWA10240
s s
WARNING
The vehicle must not be ridden with
the sidestand down, or if the sides-
tand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control. Yama-
ha’s ignition circuit cut-off system
has been designed to assist the
operator in fulfilling the responsibi-
lity of raising the sidestand before
starting off. Therefore, check this
system regularly as described
below and have a Yamaha dealer
repair it if it does not function pro-
perly.
12
Spring preload setting:
Minimum (soft):
1
Standard:
1
Maximum (hard):
4
3
INSTRUMENT AND CONTROL FUNCTIONS
3-16
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6
PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
ODOMETER READING (x 1000 Km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB CHECK
110203040
8*Brake hose•Check for cracks or damage.√√√√ √•Replace. Every 4 years
9*Wheels•Check runout and for damage.√√√√
•Check tread depth and for damage.
10 * Tires•Replace if necessary.
•Check air pressure.
•Correct if necessary.√√√√ √
11 *Wheel bearings•Check bearing for looseness or damage.√√√√
12 *Steering bearings•Check bearing play and steering for roughness.√√ √ √√•Lubricate with lithium-soap-based grease. Every 20000 km
13 *Chassis fasteners•Make sure that all nuts, bolts and screws are properly
tightened.√√√√ √
14Sidestand, centerstand•Check operation.
•Lubricate.√√√√ √
15 *Sidestand switch•Check operation.√√ √ √√ √
16 *Front fork•Check operation and for oil leakage.√√√√
17 *Shock absorber
assemblies•Check operation and shock absorbers for oil leakage.√√√√
18 *Carburetor•Adjust engine idling speed.√√ √ √√ √
•Change. (See page 6-8.)√When the oil change indicator light comes
19Engine oilon (every 3000 km)
•Check oil level and vehicle for oil leakage. Every 3000 km√
20 *Cooling system•Check coolant level and vehicle for coolant leakage.√√√√ √
•Change. Every 3 years
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After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA10790
CAUTION:
Do not use warm water since it
increases the corrosive action of
the salt.
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
4. Use spray oil as a universal clea-
ner to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.
EWA10940
s s
WARNING
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
Before operating the scooter
test its braking performance
and cornering behavior.
ECA10800
CAUTION:
Apply spray oil and wax spa-
ringly and make sure to wipe
off any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
7
SCOOTER CARE AND STORAGE
7-2
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Operation
Centrifugal automatic type
ChassisFrame type
Steel tube underbone
Caster angle
28 º
Trail
100 mm (3.94 in)
Front tireType
Tubeless
Size
120/70-15 M/C 56P or 56S
Manufacturer/model
Michelin / Gold Standard
Rear tireType
Tubeless
Size
140/70-14 M/C 68P or 68S
Manufacturer/model
Michelin / Gold Standard
LoadingMaximum load
181 kg (399.1 lb)
Load is total weight of the equipement, dri-
ver, passenger and accessories
Tire air pressure (measured on cold
tires)
Loading condition
0–90 kg (0–198 lb)
Front
190 kPa (27 psi) (1.9 kgf/cm
2)Rear
220 kPa (31 psi) (2.2 kgf/cm
2)
Loading condition
90 kg (198 lb)–Maximum load
Front
210 kPa (30 psi) (2.1 kgf/cm
2)
Rear
250 kPa (36 psi) (2.5 kgf/cm2)
Front wheelWheel type
Aluminium wheel
Rim size
15 x MT3.5
Rear wheelWheel type
Aluminium wheel
Rim size
14 x MT3.75
Front brakeType
Single disc brake
Operation
Right hand operation
Recommended fluid
DOT 4
Rear brakeType
Single disc brake
Operation
Left hand operation
Recommended fluid
DOT 4
Front suspensionType
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
110 mm (4.33 in)
Rear suspensionType
Unit swing
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
95 mm (3.74 in)
Electrical systemIgnition system
Transistorized coil ignition (digital)
Charging system
AC magneto
BatteryManufacturer/model
Yuasa/YTX9-BS
Voltage, capacity
12 V, 8.0 Ah
Bulb voltage, wattage x quantityHeadlight
12 V, 35.0 W / 35.0 W x 2
Auxiliary light
12 V, 5.0 W x 2
Tail/brake light
12 V, 21.0 W / 5.0 W x 2
Front turn signal light
12 V, 10.0 W x 2
8
SPECIFICATIONS
8-2
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AAcceleration and deceleration ...................5-2
Air filter and V-belt case air filter
elements ................................................6-12
Anti-theft alarm (optional) ..........................3-8
Auxiliary light bulb, replacing ...................6-28
BBattery......................................................6-23
Brake fluid level, checking .......................6-19
Brake fluid, changing ...............................6-20
Brake lever, front ......................................3-10
Brake lever, rear .......................................3-10
Brake levers, lubricating ..........................6-20
Braking .......................................................5-2
CCarburetor,adjusting.................................6-14
Care............................................................7-1
Catalytic converter ...................................3-13
Centerstand and sidestand, checking
and lubricating .......................................6-21
Coolant.....................................................6-11
Coolant temperature gauge .......................3-5
Cowlings and panels, removing and
installing ...................................................6-6
DDimmer switch ...........................................3-9
Display, multi-function ...............................3-6
EEngine break-in ..........................................5-3
Engine oil ...................................................6-8
FFinal transmission oil ...............................6-10
Front and rear brake lever free play.........6-17
Front and rear brake pads, checking ......6-18Front fork, checking .................................6-21
Fuel consumption, tips for reducing ..........5-3
Fuel gauge .................................................3-4
Fuel level warning light ..............................3-3
Fuel tank cap ...........................................3-11
Fuses, replacing .......................................6-24
HHandlebar switches ...................................3-9
Hazard switch ............................................3-9
Headlight bulb, replacing .........................6-25
High beam indicator light...........................3-3
Horn switch ................................................3-9
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-17
Immobilizer system ....................................3-1
Immobilizer system indicator light .............3-3
Indicators, indicator lights and warning
light ..........................................................3-3
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-27
MMain switch/steering lock ..........................3-2
Model label ................................................9-2
PParking .......................................................5-4
Part locations .............................................2-1
Pass switch ................................................3-9
Periodic maintenance and lubrication
chart .........................................................6-3
Pre-operation check list .............................4-2
SSafe-riding points.......................................1-4
Safety information ......................................1-1
Seat ..........................................................3-13
Shock absorber assemblies, adjusting....3-15
Sidestand .................................................3-16
Spark plug, checking .................................6-7
Specifications.............................................8-1
Speedometer .............................................3-5
Start switch ................................................3-9
Starting a cold engine ................................5-1
Starting off .................................................5-2
Steering, checking ...................................6-22
Storage.......................................................7-3
Storage compartment ..............................3-14
Storage compartment (front) ...................3-14
TTail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-27
Throttle cable free play, adjusting ............6-14
Throttle grip and cable, checking and
lubricating ..............................................6-20
Tires .........................................................6-15
Tool kit ........................................................6-1
Troubleshooting .......................................6-28
Troubleshooting charts ............................6-29
Turn signal indicator lights .........................3-3
Turn signal light bulb (front), replacing ....6-26
Turn signal switch ......................................3-9
VValve clearance ........................................6-15
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-22
INDEX
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