2006 YAMAHA WR 450F relay

6 - 7
–+ELEC
ELECTRIC STARTING SYSTEM
STARTING CIRCUIT CUT-OFF SYSTEM
OPERATION
If the main switch is set to “ON”, the starter
motor can only operate if at least one of the fol-
lowing conditions is met:
•The transmission is in neutral (the neutral
switch is closed).
•The clutch lever is pulled to the handlebar
(the clutch switch is closed).
The starting circuit cut-off relay prevents the
starter motor from operating when neither of
these conditions has been met. In this
instance, the starting circuit cut-off relay is
open so current cannot reach the starter
motor. When at least one of the above condi-
tions has been met the starting circuit cut-off
relay is closed and the engine can be started
by pressing the start switch.
WHEN THE TRANSMISSION IS
IN NEUTRAL
WHEN THE CLUTCH LEVER IS
PULLED TO THE HANDLEBAR
1Battery
2Main fuse
3Main switch
4Starting circuit cut-off relay
5Start switch
6Diode
7Clutch switch
8Neutral switch
9Starter relay
0Starter motor
12
M
3
4
5
8 76 9
0
ELECTRIC STARTING SYSTEM

–+ELEC
6 - 8
ELECTRIC STARTING SYSTEM
INSPECTION STEPS
If the starter motor will not operate, use the following inspection steps.
*1 marked: Refer to “FUSE INSPECTION” section in the CHAPTER 3.
*2 marked: Refer to “BATTERY INSPECTION AND CHARGING” section in the CHAPTER 3.
*3 marked: Refer to “MAIN SWITCH INSPECTION” section.
*4 marked: Refer to “NEUTRAL SWITCH INSPECTION” section.
NOTE:
•Remove the following parts before inspection.
1) Seat
2) Rear fender
•Use 12 V battery in this inspection.
•Use the following special tools in this inspection.
*1 Check fuse.Replace fuse and
check wire harness.
*2 Check battery. Recharge or replace.
Check each coupler and
wire connection.Repair or replace.
*3 Check main switch. Replace.
Check starter motor
operation.Repair or replace.
Check starting circuit
cut-off relay.Replace.
Check starter relay. Replace.
*4 Check neutral switch. Replace.
Check clutch switch. Replace.
Check diode. Replace.
Check start switch. Replace.
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
No good
No good No good
No good
No good No good
No good
No goodNo good
No good
No good
Pocket tester:
YU-3112-C/90890-03112

6 - 9
–+ELECELECTRIC STARTING SYSTEM
EC624000
COUPLERS AND LEADS CONNECTION
INSPECTION
1. Check:
•Couplers and leads connection
Rust/dust/looseness/short-circuit →
Repair or replace.
STARTER MOTOR OPERATION
1. Connect the positive battery terminal 1
and starter motor lead 2 with a jumper
lead 3.
Not operate → Repair or replace the
starter motor.
WARNING
A wire that is used as a jumper lead must
have at least the same capacity or more
as that of the battery lead, otherwise the
jumper lead may burn.
This check is likely to produce sparks,
therefore make sure nothing flammable is
in the vicinity.
STARTING CIRCUIT CUT-OFF RELAY
INSPECTION
1. Remove:
•Starting circuit cut-off relay
2. Inspect:
•Starting circuit cut-off relay conduct
Use 12 V battery.
Battery (+) lead
→ Blue/Black lead
1
Battery (–) lead
→ Brown lead
2
Tester (+) lead
→ Blue/White lead
3
Tester (–) lead
→ Black lead
4
L/W
3 B
4 Tester selec-
tor position
Con-
nected to
battery
Ω
×
×× × 1
Not con-
nected to
battery
2 4
3
1

6 - 10
–+ELECELECTRIC STARTING SYSTEM
STARTER RELAY INSPECTION
1. Remove:
•Starter relay
2. Inspect:
•Starter relay conduct
Use 12 V battery.
Continuous while not connected to the battery
→ Replace.
Not continuous while connected to the battery
→ Replace. Battery (+) lead
→
Starter relay terminal
1
Battery (–) lead
→
Starter relay terminal
2
Tester (+) lead
→ Starter relay terminal
3
Tester (–) lead
→ Starter relay terminal
4
Ter-
minal
3
Ter-
minal

4 Tester selec-
tor position
Con-
nected to
battery
Ω
× 1
Not con-
nected to
battery
CLUTCH SWITCH INSPECTION
1. Inspect:
•Clutch switch continuity
No continuous while being pulled → Replace.
Continuous while being freed → Replace. Tester (+) lead
→ Black lead
1
Tester (–) lead
→ Black lead
2
B
1 B
2 Tester selec-
tor position
PULL
Ω
× 1
FREE