2006 YAMAHA KODIAK 450 oil

8-43
‘1. Final gear oil filler bolt
2. Correct oil level
3. Final gear oil
1. Boulon de l’orifice de remplissage du carter de transmission finale
2. Niveau d’huile correct
3. Huile de transmission finale
1. Perno del orificio de llenado de aceite de la transmisión final
2. Nivel de aceite correcto
3. Aceite de la transmisión final
12. Start the engine and warm it up for several
minutes. While warming up, check for oil
leakage. If oil leakage is found, turn the en-
gine off immediately and check for the cause.
13. Turn the engine off, and then check the oil
level and correct it if necessary.
14. Install panel F.
EBU15380
Final gear oil
Checking the final gear oil level
1. Place the ATV on a level surface.
2. Remove the oil filler bolt, and then check the
oil level in the final gear case.NOTE:_ The oil level should be at the brim of the filler hole. _3. If the oil is below the brim of the filler hole,
add sufficient oil of the recommended type to
raise it to the correct level.CAUTION:_ Be sure no foreign material enters the final
gear case. _
EE.book Page 43 Wednesday, May 11, 2005 1:21 PM

8-45 1. Engine guard 2. Final gear case guard
3. Bolt (× 11)
1. Protège-carter 2. Plaque de protection du carter
3. Boulon (× 11)
1. Protector del motor
2. Protector de la caja de la transmisión final
3. Perno (× 11)
4. Install the oil filler bolt, and then tighten it to
the specified torque.
Changing the final gear oil
1. Remove the engine guard and the final gear
case guard by removing the bolts.
2. Place the ATV on a level surface.
3. Place a container under the final gear case to
collect the used oil. Tightening torque:
Final gear oil filler bolt:
23 Nm (2.3 m·kgf)
EE.book Page 45 Wednesday, May 11, 2005 1:21 PM

8-47 1. Final gear oil drain bolt
1. Boulon de vidange du carter de transmission finale
1. Perno de drenaje del aceite de la caja de la transmisión final
4. Remove the oil filler bolt and the drain bolt to
drain the oil.
5. Install the drain bolt, and then tighten it to the
specified torque.
6. Add the recommended final gear oil to the
brim of the filler hole.CAUTION:_ Be sure no foreign material enters the final
gear case. _
Tightening torque:
Final gear oil drain bolt:
23 Nm (2.3 m·kgf)
Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Oil quantity:
0.16 L
EE.book Page 47 Wednesday, May 11, 2005 1:21 PM

8-49
7. Install the oil filler bolt, and then tighten it to
the specified torque.
8. Check for oil leakage. If oil leakage is found,
check for the cause.
9. Install the engine guard and the final gear
case guard by installing the bolts, and then
tightening them to the specified torques. Tightening torque:
Final gear oil filler bolt:
23 Nm (2.3 m·kgf)
Tightening torques:
Engine guard bolt:
7.0 Nm (0.7 m·kgf)
Final gear case guard bolt:
7.0 Nm (0.7 m·kgf)
EE.book Page 49 Wednesday, May 11, 2005 1:21 PM

8-51 1. Differential gear oil
2. Differential gear oil filler bolt
3. Correct oil level
1. Huile de différentiel
2. Boulon de l’orifice de remplissage de l’huile de différentiel
3. Niveau d’huile correct
1. Aceite de engranajes del diferencial
2. Perno de relleno de aceite de engranajes del diferencial
3. Nivel de aceite correcto
EBU07063
Differential gear oil
Checking the differential gear oil
1. Place the ATV on a level surface.
2. Remove the differential gear oil filler bolt and
check the oil level. It should be up to the brim
of the filler hole. If the level is low, add suffi-
cient oil of the recommended type to raise it
to the specified level.CAUTION:_ Be sure no foreign material enters the differen-
tial gear case. _3. Install the differential gear oil filler bolt, and
then tighten it to the specified torque.
Tightening torque:
Differential gear oil filler bolt:
23 Nm (2.3 m·kgf)
EE.book Page 51 Wednesday, May 11, 2005 1:21 PM

8-53 1. Differential gear oil drain bolt
1. Boulon de vidange de l’huile de différentiel
1. Perno de drenaje de aceite de engranajes del diferencial
Replacing the differential gear oil
1. Place the ATV on a level surface.
2. Place a container under the differential gear
case to collect the used oil.
3. Remove the differential gear oil filler bolt and
differential gear oil drain bolt to drain the oil.
4. Install the differential gear oil drain bolt and
tighten it to the specified torque.
Tightening torque:
Differential gear oil drain bolt:
10 Nm (1.0 m·kgf)
EE.book Page 53 Wednesday, May 11, 2005 1:21 PM

8-55
5. Fill the differential gear case with the recom-
mended oil.CAUTION:_ Be sure no foreign material enters the differen-
tial gear case. _6. Install the differential gear oil filler bolt, and
then tighten it to the specified torque.
7. Check for oil leakage. If oil leakage is found,
check for the cause. Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Oil quantity:
0.23 L
Tightening torque:
Differential gear oil filler bolt:
23 Nm (2.3 m·kgf)
EE.book Page 55 Wednesday, May 11, 2005 1:21 PM

8-79
6. Squeeze the excess solvent out of the air fil-
ter element and let it dry.CAUTION:_ Do not twist the air filter element when squeez-
ing it. _7. Inspect the air filter element and replace it if
damaged.
8. Apply foam air filter oil to the air filter element.NOTE:_ The air filter element should be wet but not drip-
ping. _9. Pull the air filter element over its frame, and
then install the lock plate.
10. Install the air filter element assembly.
11. Install the air filter case cover by hooking the
fasteners onto the air filter case.
12. Install the seat.
EE.book Page 79 Wednesday, May 11, 2005 1:21 PM