Page 312 of 456
8-41 1. Maximum level mark 2. Minimum level mark
1. Repère de niveau maximum 2. Repère de niveau minimum
1. Marca de nivel máximo 2. Marca de nivel mínimo
6. Insert the dipstick in the oil filler hole (without
screwing it in), and then remove it again to
check the oil level.NOTE:_ The engine oil should be between the minimum
and maximum level marks. _7. If the engine oil is at or below the minimum
level mark, add sufficient oil of the recom-
mended type to raise it to the correct level.
8. Insert the dipstick into the oil filler hole, and
then tighten the oil filler cap.
9. Install the panel.
U2C660.book Page 41 Monday, April 11, 2005 10:29 AM
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8-51
CAUTION:_
In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do not
use oils with a diesel specification of
“CD” or oils of a higher quality than spec-
ified. In addition, do not use oils labeled
“ENERGY CONSERVING II” or higher.
Make sure that no foreign material enters
the crankcase.
_12. Start the engine and warm it up for several
minutes. While warming up, check for oil
leakage. If oil leakage is found, turn the en-
gine off immediately and check for the cause.
13. Turn the engine off, and then check the oil
level and correct it if necessary.
14. Install panel F.
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Page 324 of 456
8-53 1. Final gear oil filler bolt
1. Boulon de l’orifice de remplissage du carter de transmission finale
1. Perno de relleno de aceite de la transmisión final
1. Final gear oil drain bolt
1. Boulon de vidange du carter de transmission finale
1. Perno de drenaje de aceite de la transmisión final
EBU08801
Final gear oil
The final gear case must be checked for oil leak-
age before each ride. If any leakage is found, have
a Yamaha dealer check and repair the ATV.
Replacing the final gear oil
1. Place the ATV on a level surface.
2. Place a container under the final gear case to
collect the used oil.
3. Remove the oil filler bolt and the drain bolt to
drain the oil.
4. Install the drain bolt and tighten it to the spec-
ified torque.
Tightening torque:
Final gear oil drain bolt:
23 Nm (2.3 m·kgf)
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8-55
5. Fill the final gear case with the specified
amount of the recommended oil.CAUTION:_ Be sure no foreign material enters the final
gear case. _6. Install the filler bolt and tighten it to the speci-
fied torque.
7. Check for oil leakage. If oil leakage is found,
check for the cause. Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Oil quantity:
0.25 L
Tightening torque:
Final gear oil filler bolt:
23 Nm (2.3 m·kgf)
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8-57 1. Differential gear oil
2. Differential gear oil filler bolt
3. Correct oil level
1. Huile de différentiel
2. Boulon d’orifice de remplissage d’huile de différentiel
3. Niveau d’huile correct
1. Aceite de engranajes del diferencial
2. Perno de relleno de aceite de engranajes del diferencial
3. Nivel de aceite correct
EBU07063
Differential gear oil
Checking the differential gear oil
1. Place the ATV on a level surface.
2. Remove the differential gear oil filler bolt and
check the oil level. It should be up to the brim
of the filler hole. If the level is low, add suffi-
cient oil of the recommended type to raise it
to the specified level.CAUTION:_ Be sure no foreign material enters the differen-
tial gear case. _3. Install the differential gear oil filler bolt, and
then tighten it to the specified torque.
Tightening torque:
Differential gear oil filler bolt:
23 Nm (2.3 m·kgf)
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8-61
5. Fill the differential gear case with the recom-
mended oil.CAUTION:_ Be sure no foreign material enters the differen-
tial gear case. _6. Install the differential gear oil filler bolt, and
then tighten it to the specified torque.
7. Check for oil leakage. If oil leakage is found,
check for the cause. Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Oil quantity:
0.28 L
Tightening torque:
Differential gear oil filler bolt:
23 Nm (2.3 m·kgf)
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8-105
Refill with the same type of brake fluid. Mixing
fluids may result in a harmful chemical reaction
and lead to poor brake performance.
Be careful that water does not enter the master
cylinder reservoirs when refilling. Water will sig-
nificantly lower the boiling point of the fluid and
may result in vapor lock.
Brake fluid may deteriorate painted surfaces or
plastic parts. Always clean up spilled fluid im-
mediately.
Have a Yamaha dealer check the cause if the
brake fluid level goes down.
U2C660.book Page 105 Monday, April 11, 2005 10:29 AM