PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6
EAU24860
To install the front wheel
1. Lift the wheel up between the fork
legs.
2. Insert the wheel axle.
3. Lower the front wheel so that it is
on the ground.
4. Install the brake calipers by install-
ing the bolts.NOTE:Make sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brakediscs.
5. Install the brake hose holders by
installing the bolts.
6. Tighten the wheel axle, the front
wheel axle pinch bolt and the
brake caliper bolts to the specified
torques.7. Push down hard on the handlebar
several times to check for proper
fork operation.
EAU25080
Rear wheel
EAU34411
To remove the rear wheel
WARNING
EWA10820
It is advisable to have a Yamaha
dealer service the wheel.
Securely support the motor-
cycle so that there is no dangerof it falling over.
1. Loosen the axle nut.
2. Lift the rear wheel off the ground
according to the procedure on
page 6-31.
3. Remove the axle nut.
4. Loosen the locknut and drive chain
adjusting nut on each side of the
swingarm.
Tightening torques:
Wheel axle:
72 Nm (7.2 m·kgf, 52 ft·lbf)
Front wheel axle pinch bolt:
19 Nm (1.9 m·kgf, 13 ft·lbf)
Brake caliper bolt:
40 Nm (4.0 m·kgf, 29 ft·lbf)
U1B3E2E0.book Page 33 Monday, August 1, 2005 3:07 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-34
65. Push the wheel forward, and then
remove the drive chain from the
rear sprocket.
NOTE:
If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
The drive chain cannot be disas-sembled.
6. While supporting the brake caliper
and slightly lifting the wheel, pull
the wheel axle out.
NOTE:A rubber mallet may be useful to tap thewheel axle out.
7. Remove the wheel.CAUTION:
ECA11070
Do not apply the brake after the
wheel has been removed together
with the brake disc, otherwise thebrake pads will be forced shut.
EAU34430
To install the rear wheel
1. Install the wheel and the brake cal-
iper bracket by inserting the wheel
axle from the right-hand side.NOTE:
Make sure that the retainer on the
swingarm is inserted into the slot in
the brake caliper bracket.
Make sure that there is enough
space between the brake pads be-fore installing the wheel.
1. Axle nut
2. Drive chain slack adjusting nut
3. Locknut
1. Wheel axle
2. Drive chain slack adjusting nut
3. Locknut
4. Brake caliper bracket
5. Brake caliper
U1B3E2E0.book Page 34 Monday, August 1, 2005 3:07 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
6 Engine overheating
WARNING
EWA10400
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissingsound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See NOTE.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U1B3E2E0.book Page 37 Monday, August 1, 2005 3:07 PM
INDEX
AAir filter element, replacing ................... 6-11
Anti-theft alarm (optional) ....................... 3-8
Auxiliary light bulb, replacing ................ 6-31BBattery .................................................. 6-26
Brake and clutch levers,
checking and lubricating ..................... 6-23
Brake and shift pedals,
checking and lubricating ..................... 6-22
Brake fluid, changing ............................ 6-19
Brake fluid level, checking .................... 6-18
Brake lever ........................................... 3-10
Brake pedal .......................................... 3-11CCables, checking and lubricating .......... 6-21
Care ........................................................ 7-1
Catalytic converter ................................ 3-13
Clutch lever........................................... 3-10
Clutch lever free play, adjusting ........... 6-16
Coolant ................................................... 6-9DDimmer switch ........................................ 3-9
Drive chain, cleaning and lubricating .... 6-21
Drive chain slack .................................. 6-19EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-12
Engine oil and oil filter cartridge ............. 6-6
Engine stop switch.................................. 3-9
Engine trouble warning light ................... 3-4FFront and rear brake pads, checking .... 6-17
Front fork, checking .............................. 6-24Fuel ....................................................... 3-12
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather hose ........................ 3-13
Fuel tank cap......................................... 3-11
Fuses, replacing .................................... 6-27
HHandlebar switches ................................. 3-8
Hazard switch.......................................... 3-9
Headlight bulb, replacing....................... 6-28
High beam indicator light......................... 3-4
Horn switch ............................................. 3-9IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-16
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLCD tachometer ...................................... 3-5
License plate light bulb, replacing ......... 6-30MMain switch/steering lock ........................ 3-2
Model label .............................................. 9-2
Multi-function display...............................3-5NNeutral indicator light .............................. 3-3OOil level warning light .............................. 3-4PPanel, removing and installing ................ 6-5
Parking ....................................................5-4
Part locations .......................................... 2-1Pass switch ............................................. 3-9
Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2
RRear brake light switch, adjusting ......... 6-17SSafety information ................................... 1-1
Seat ...................................................... 3-13
Shifting .................................................... 5-2
Shift pedal ............................................. 3-10
Shock absorber assembly, adjusting .... 3-15
Sidestand .............................................. 3-16
Sidestand, checking and lubricating ..... 6-23
Spark plugs, checking............................. 6-5
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ............................................. 3-9
Steering, checking ................................ 6-25
Storage ................................................... 7-3
Storage compartment ........................... 3-14
Supporting the motorcycle .................... 6-31
Swingarm pivots, lubricating ................. 6-24TTail/brake light bulb, replacing .............. 6-29
Throttle cable free play, checking ......... 6-13
Throttle grip and cable,
checking and lubricating ..................... 6-22
Tires ...................................................... 6-13
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-35
Troubleshooting charts ......................... 6-36
Turn signal indicator lights ...................... 3-3
Turn signal light bulb, replacing ............ 6-30
U1B3E2E0.book Page 1 Monday, August 1, 2005 3:07 PM