TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Multi-function meter unit .................3-6
Anti-theft alarm (optional) .............3-11
Handlebar switches ......................3-11
Clutch lever ...................................3-12
Shift pedal .....................................3-13
Brake lever ...................................3-13
Brake pedal ..................................3-13
Fuel tank cap ................................3-14
Fuel ...............................................3-14
Fuel tank breather/overflow
hose ..........................................3-15
Catalytic converter ........................3-16
Seats ............................................3-16
Storage compartment ...................3-17
Adjusting the front fork ..................3-18
Adjusting the shock absorber
assembly ...................................3-20
Luggage strap holders ..................3-22
EXUP system ...............................3-22Sidestand ..................................... 3-22
Ignition circuit cut-off system ........ 3-23
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-6
Checking the spark plugs ............... 6-7
Engine oil and oil filter cartridge ..... 6-8
Coolant ......................................... 6-11
Replacing the air filter element ..... 6-12
Adjusting the engine idling
speed ........................................ 6-14
Checking the throttle cable free
play ........................................... 6-15
Valve clearance ............................ 6-15
Tires ............................................. 6-16Cast wheels ................................. 6-18
Adjusting the clutch lever free
play ........................................... 6-19
Adjusting the rear brake light
switch ....................................... 6-20
Checking the front and rear brake
pads .......................................... 6-20
Checking the brake fluid level ...... 6-21
Changing the brake fluid .............. 6-22
Drive chain slack .......................... 6-22
Cleaning and lubricating the drive
chain ......................................... 6-23
Checking and lubricating the
cables ....................................... 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Checking and lubricating the
brake and shift pedals .............. 6-25
Checking and lubricating the
brake and clutch levers ............ 6-25
Checking and lubricating the
centerstand and sidestand ....... 6-26
Checking the front fork ................. 6-26
Checking the steering .................. 6-27
Checking the wheel bearings ....... 6-28
Battery ......................................... 6-28
Replacing the fuses ..................... 6-29
Replacing a headlight bulb .......... 6-30
Replacing the tail/brake light
bulb ........................................... 6-32U3C3E0E0.book Page 1 Friday, December 9, 2005 5:02 PM
INDEX
AAir filter element, replacing ................... 6-12
Anti-theft alarm (optional) ..................... 3-11
Auxiliary light bulb, replacing ................ 6-33BBattery .................................................. 6-28
Brake and clutch levers, checking and
lubricating ........................................... 6-25
Brake and shift pedals, checking and
lubricating ........................................... 6-25
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ........................................... 3-13
Brake pedal .......................................... 3-13CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converter ................................ 3-16
Centerstand and sidestand, checking
and lubricating .................................... 6-26
Clutch lever........................................... 3-12
Clutch lever free play, adjusting ........... 6-19
Coolant ................................................. 6-11
Coolant temperature warning light.......... 3-4DDimmer switch ...................................... 3-11
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack .................................. 6-22EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-14
Engine oil and oil filter cartridge ............. 6-8
Engine stop switch................................ 3-12
Engine trouble warning light ................... 3-6EXUP system ........................................ 3-22
FFront and rear brake pads, checking .... 6-20
Front fork, adjusting .............................. 3-18
Front fork, checking...............................6-26
Fuel ....................................................... 3-14
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather/overflow hose .......... 3-15
Fuel tank cap......................................... 3-14
Fuses, replacing .................................... 6-29HHandlebar switches ............................... 3-11
Hazard switch........................................ 3-12
Headlight bulb, replacing....................... 6-30
High beam indicator light......................... 3-4
Horn switch ........................................... 3-12IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-23
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-6
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-32
Luggage strap holders .......................... 3-22MMain switch/steering lock ........................ 3-2
Model label .............................................. 9-2
Multi-function meter unit .......................... 3-6NNeutral indicator light .............................. 3-4
OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-6
Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-11
Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2RRear brake light switch, adjusting ......... 6-20SSafety information ................................... 1-1
Seats..................................................... 3-16
Shifting .................................................... 5-2
Shift pedal ............................................. 3-13
Shock absorber assembly, adjusting .... 3-20
Sidestand .............................................. 3-22
Spark plugs, checking............................. 6-7
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-27
Storage ................................................... 7-3
Storage compartment ........................... 3-17TTail/brake light bulb, replacing .............. 6-32
Throttle cable free play, checking ......... 6-15
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Tires ...................................................... 6-16
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-36
U3C3E0E0.book Page 1 Friday, December 9, 2005 5:02 PM