2006 YAMAHA FX HO cooling

3-36
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EJU18660
Post-operation checks
Always perform the following post-opera-
tion checks after operating the watercraft.
1. Remove the watercraft from the water.
2. Wash down the hull, handlebars, and jet
unit with fresh water.
3. Remove the seat and check the engine
compartment for water. To drain excess
water, remove the stern drain plugs, and
then raise the bow of the watercraft
enough to allow water in the bilge to
drain out.
NOTE:@ This watercraft is equipped with a jet vac-
uum bilge draining system and an electric
bilge draining system that remove water
from the engine compartment while you are
underway. However, some residual water will
remain. (See “Bilge” on page 3-9 for more
information.)
@
4. Put the watercraft in a horizontal posi-
tion.
5. Flush the cooling system to prevent it
from clogging with salt, sand, or dirt.
(See page 4-1 for flushing procedures.)
6. Drain residual water from the exhaust
system by alternately squeezing and
releasing the throttle lever for 10 to
15 seconds while the engine is running.
CAUTION:@ Do not run the engine for more than
15 seconds on land. The engine could
overheat.
@
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MAINTENANCE AND
CARE
Storage ...................................................... 4-1
Flushing the cooling system .................. 4-1
Lubrication .............................................. 4-3
Fuel system ............................................ 4-4
Battery .................................................... 4-5
Cleaning the watercraft .......................... 4-6
Maintenance and adjustments .............. 4-7
Owner’s/Operator’s Manual and
tool kit ..................................................... 4-9
Periodic maintenance chart ................. 4-10
Inspecting the fuel system ................... 4-11
Changing the engine oil ....................... 4-12
Checking the air filter element ............. 4-14
Inspecting the jet thrust
nozzle angle ......................................... 4-15
Inspecting the shift cable ..................... 4-15
Inspecting and adjusting the
throttle cable ......................................... 4-15
Cleaning and adjusting the
spark plugs ........................................... 4-16
Lubrication points ................................. 4-18
Inspecting the battery .......................... 4-21
Adjusting the fuel injection system ...... 4-23
Replacing the fuse ............................... 4-24
Specifications ........................................ 4-25
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Storage
WARNING@ Always place the watercraft upright in a
horizontal position when storing it, oth-
erwise fuel could leak out into the engine
or engine compartment, which could
result in a fire hazard.
@
Storage for prolonged periods of time,
such as winter storage, requires preventa-
tive maintenance to ensure against deterio-
ration. It is advisable to have the watercraft
serviced by a Yamaha dealer prior to stor-
age. However, the following procedures can
be performed by the owner.
EJU18132
Flushing the cooling system
Flushing the cooling system is essential
to prevent the cooling system from being
clogged with salt, sand, or dirt.
CAUTION:@
Do not supply water to the cooling
water passages when the engine is not
running. The water could flow back
through the muffler into the crankcase
causing severe engine damage.

Do not run the engine of the watercraft
for more than 15 seconds without sup-
plying water, otherwise the engine may
overheat.
@
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4-2
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1. Put the watercraft on land in a horizontal
position.
2. Remove the rear seat and seat storage
compartment. (See page 2-5 for seat
removal and installation procedures.)
3. Open the flushing hose connector
cap1, and then insert the garden hose
adapter 2 into the flushing hose con-
nector 3 and turn it until it is securely
connected.
4. Connect the garden hose adapter to a
water tap using a hose.
NOTE:@ The garden hose is not included and must
be purchased separately.
@
5. Start the engine, and then immediately
turn the water supply on until water flows
out continually from the jet nozzle.
6. Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn
the water supply off immediately and
repeat the above steps.
7. Turn the water supply off, and then force
the remaining water out from the cooling
passages by alternately squeezing and
releasing the throttle lever for 10 to 15
seconds.
8. Stop the engine.
9. Remove the garden hose adapter and
secure the cap.
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Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, depend-
ing on your operating conditions maintenance may need to be performed more frequently.
PMC-F1B1(
) This mark indicates maintenance that you may do yourself.
(
❍) This mark indicates work to be done by a Yamaha dealer.
MAINTENANCE INTERVAL
INITIALTHEREAFTER
EVERYPA G E
10
hours50
hours100
hours100
hours200
hours
ITEM
6
months12
months12
months24
months
Spark plug Inspect, clean, adjust



4-16
Lubrication points Lubricate

/❍

/❍
4-18
Intermediate housing Lubricate❍
*1

*2

*2 4-20
Fuel system Inspect❍❍
4-11
Fuel tank Inspect, clean❍❍
4-11
Trolling speed Inspect, adjust❍❍
4-23
Throttle shaft Inspect❍❍
—
Cooling water passages Flush

*3 4-1
Water inlet strainer Inspect, clean❍❍
—
Bilge strainer Clean❍❍
—
Electric bilge pump strainer Inspect, clean❍❍
—
Impeller Inspect❍❍
—
Jet thrust nozzle angle Inspect, adjust

/❍

/❍
4-15
Steering master Inspect❍❍❍
—
QSTS mechanism Inspect, adjust❍❍❍
—
Shift cable and mechanism Inspect, adjust❍❍
4-15
Throttle cable Inspect, adjust❍❍❍
4-15
Stern drain plugs Inspect, replace❍❍
3-10
Battery Inspect ❍❍
—
Rubber coupling Inspect❍
—
Engine mount Inspect❍
—
Nuts and bolts Inspect❍❍❍
—
Air filter Inspect, replace


4-14
Engine oil Replace❍❍❍
4-12
Engine oil filter Replace❍❍
—
Valve clearance Inspect, adjust❍
—
*1: Grease quantity: 33.0–35.0 cm3 (1.11–1.18 oz)
*2: Grease quantity: 6.0–8.0 cm3 (0.20–0.27 oz)
*3: After every use
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Specifications
MODEL
ITEMUnit FX High Output/FX Cruiser High Output
WATERCRAFT CAPACITY
Maximum people on board Number of people 3
Maximum load capacity kg (lb) 240 (530)
DIMENSIONS
Length mm (in) 3,340 (131.5)
Width mm (in) 1,230 (48.4)
Height mm (in) 1,160 (45.7)/1,240 (48.8)
Dry weight kg (lb) 363 (800)/380 (838)
PERFORMANCE
Maximum output kW (PS) @ r/min 117.7 (160)@ 10,000
Maximum fuel consumption L/h (US gal/h, Imp gal/h) 45 (11.9, 9.9)
Cruising range at full throttle hr. 1.56
Trolling speed r/min 1,600–1,700
ENGINE
Engine type 4-stroke
Number of cylinders 4
Engine displacement
cm
3 (cu in)1,052 (64.2)
Bore & stroke mm (in) 76 ×
58 (2.99 ×
2.28)
Compression ratio 11.9:1
Valve clearance (cold)
Intake mm (in) 0.11–0.20 (0.0043–0.0079)
Exhaust mm (in) 0.25–0.34 (0.0098–0.0134)
Lubrication system Dry sump
Cooling system Water cooled
Starting system Electric starter
Ignition system TCI
Spark plug CR9EB (NGK)
Spark plug gap mm (in) 0.7–0.8 (0.028–0.031)
Battery capacity V-AH 12-19
Charging system Flywheel magneto
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Index
A
Adjusting the fuel injection system ........ 4-23
Analog speedometer/tachometer .......... 2-24
Analog speedometer/tachometer and
indicator lights ....................................... 2-24
Approval label of Emission control
certificate ................................................. 1-4
B
Battery ............................................ 3-10, 4-5
Beaching the watercraft ........................ 3-34
Beverage holder .................................... 2-38
Bilge ........................................................ 3-9
Boarding alone ...................................... 3-26
Boarding and starting in deep water ..... 3-26
Boarding with passengers ..................... 3-27
Bow down.............................................. 2-17
Bow up .................................................. 2-17
Builder’s plate.......................................... 1-3
C
Capsized watercraft .............................. 3-29
Changing the engine oil ........................ 4-12
Check engine warning indicator ............ 2-29
Checking the air filter element............... 4-14
Checking the trolling speed ................... 4-23
Cleaning and adjusting the
spark plugs ............................................ 4-16
Cleaning the jet intake and impeller ........ 5-3
Cleaning the watercraft ........................... 4-6
Connecting the jumper cables................. 5-6
Cooling water pilot outlet .............. 2-12, 3-16
Cruising limitations ................................ 1-14
D
Digital speedometer .............................. 2-27
Docking the watercraft .......................... 3-34
E
Emergency procedures ........................... 5-3
Emission control information
(For Canada only) ................................... 1-4
Engine break-in ..................................... 3-17
Engine compartment ............................... 3-6Engine oil ................................................ 3-3
Engine oil level ........................................ 3-7
Engine overheat warning indicator ........ 2-30
Engine serial number .............................. 1-2
Engine shut-off cord (lanyard) ............... 3-15
Engine shut-off switch ........................... 2-10
Engine stop switch ................................ 2-10
Enjoy your watercraft responsibly ......... 1-21
F
Filling the fuel tank .................................. 3-4
Fire extinguisher .................................... 3-11
Flushing the cooling system .................... 4-1
Front seat ................................................ 2-6
Front storage compartment ................... 2-36
Fuel and oil.............................................. 3-1
Fuel level ................................................. 3-6
Fuel meter ............................................. 2-28
Fuel system ............................................. 4-4
Fuel tank ............................................... 4-11
Fuel tank filler cap ................................... 2-7
Fuel warning indicator ........................... 2-29
G
Gasohol ................................................... 3-2
Gasoline .................................................. 3-1
Getting to know your watercraft ............ 3-22
Glove compartment ............................... 2-37
H
Handgrip ................................................ 2-18
Hazard information ................................ 1-18
Hood........................................................ 2-7
Hour meter/Voltmeter ............................ 2-28
Hull and deck .......................................... 3-6
Hull Identification Number (HIN).............. 1-2
I
Identification numbers ............................. 1-1
Important labels ....................................... 1-5
Inspecting and adjusting the
throttle cable.......................................... 4-15
Inspecting the battery ............................ 4-21
Inspecting the fuel system ..................... 4-11
Inspecting the jet thrust nozzle angle .... 4-15
Inspecting the shift cable ....................... 4-15
E_F1X-70.book Page 1 Friday, August 26, 2005 11:00 AM