
Coolant reservoir
Coolant
Normally, the coolant does not need to be changed. If the system must be drained, consult your Volvo retailer.
NOTE: Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has
a lower boiling point. It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine
Coolant/Antifreeze only (a 50/50 mix of water and antifreeze). CAUTION!
The cooling system must always be kept filled to the correct level, and the level must be between the MIN and
MAX marks. If it is not kept filled, there can be high local temperatures in the engine which could result in damage.
Different types of antifreeze/coolant may not be mixed. Check coolant regularly!
WARNING!
Never remove the radiator cap while the engine is warm. Wait until the vehicle cools.
If it is necessary to top off the coolant when the engine is warm, unscrew the expansion tank cap slowly so that the
over-pressure dissipates.
pg. 148 Fluids
Brake fluid reservoir
Brake fluid
The brake fluid should always be between the MIN and MAX marks on the side of the reservoir. Check, without
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removing the cap, that there is sufficient fluid in the reservoir.
Fluid type: DOT 4+ boiling point >536°F (280°C), P/N 9437433
Replace: The fluid should be replaced according to the intervals specified in the Warranty and Service Records
Information booklet. When driving under extremely hard conditions (mountain driving, etc), it may be necessary to
replace the fluid more often. Consult your Volvo retailer. Always entrust brake fluid changing to a trained and
qualified Volvo service technician.
Power steering fluid reservoir
Power steering fluid
The fluid level should always be between the MIN and MAX marks.
Fluid type: Volvo power steering fluid or equivalent.
Replace: No fluid change required WARNING!
If a problem should occur in the power steering system or if the vehicle has no electrical current and must be towed,
it is still possible to steer the vehicle.
However, keep in mind that greater effort will be required to turn the steering wheel.
pg. 149 Wiper blades
Wiper blades
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2 0 0 6
VOLVO S40
Chapter 12 - Specifications
pg. 175 Specifications
Label information176
Dimensions and weights177
Fuel, oils, and fluids178
Engine oil179
Engine specifications180
Electrical system181
Three-way catalytic converter182
Volvo programs183
pg. 176 Label information
1. Vacuum hose routing (underside of hood)
2. Model plate
Vehicle Identification Number (VIN).
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Permissible axle weight, rearFWD: 2130 lbs
FWD Turbo: 2130 lbs
AWD Turbo: 2200 lbs
970 kg
970 kg
1000 kg
Curb weight FWD: 3170 - 3285 lbs
AWD: 3405 - 3455 lbs1440 - 1500 kg
1550 - 1575
Max. roof load All models: 165 lbsAll models: 75 kg
Max. trailer weight (w/o brakes) All models: 1540 lbsAll models: 700 kg
Max. trailer weight (with brakes) All models: 2000 lbsAll models: 900 kg
Max. tongue weight All models: 165 lbsAll models: 75 kg
1. FWD = Front Wheel Drive
2. AWD = All Wheel Drive
CAUTION!
The maximum permissible axle loads and/or the gross vehicle weight must not be exceeded.
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total capacity weight must not be
exceeded.
pg. 178 Fuel, oils, and fluids
Specifications and capacities
Category Specification Capacity
Fuel tank Octane rating: Unleaded premium gasoline with
an octane rating AKI of 91, or above. The
minimum octane requirement is AKI 87 (RON
91). 15.9 US gallons (60 liters)
Models with All Wheel Drive have a tank volume of
15 US gallons (57 liters).
Models with engine code 39 have a fuel tank capacity
of 14 US gallons (53 liters). This code is the 6th and
7th digits from the left in your vehicle's VIN number.
See page 176
for the location of the VIN plate.
Engine oil
(with filter
replacement) See page 179
for information on engine oil
specifications. 6.1 US quarts (5.8 liters)
Automatic
transmission
oil JWS
8.19 US quarts (7.75 liters)
Manual
transmission
oil MTF 97309-10
2.2 US quarts (2.1 liters) - non-turbo models
2.1 US quarts (2.0 liters) - turbo models
Coolant Volvo original coolant/antifreeze (50/50 mixture
of water and anti-freeze) 9 US quarts (8.5 liters) - models with automatic
transmission
8.5 US quarts (8.0 liters) - models with manual
transmission
Brake fluid DOT 4+ boiling point >536°F (280°C), P/N
9437433 0.63 US quarts (0.6 liters)
Power
steering WSS M2C204-A or equivalent 1.3 US quarts (1.2 liters) - system and reservoir
combined
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fluid
Washer fluid
reservoirUse washer fluid solvent in cold weather
conditions.
6.8 US quarts (6.5 liters)
Air
conditioning
system Refrigerant - R134a
1.2 lbs. (530 grams)
pg. 179 Engine oil
Oil specifications
Engine oil must meet the minimum ILSAC specification GF-3, API SL, or ACEA A1/B1. Lower quality oils may not
offer the same fuel economy, engine performance, or engine protection.
Volume: 6.1 US qts (5.8 liters).
Volume between the MIN and Max marks on the dipstick: approximately 1.7 US qts (1.6 liters).
Volvo recommends
.
Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine
protection. Consult your Volvo retailer for recommendations on premium or synthetic oils.
Oil additives must not be used.
NOTE: Synthetic oil is not used when the oil is changed at the normal service intervals. This oil is only used at
customer request, at additional charge. Please consult your Volvo retailer.
Oil viscosity (stable ambient temperatures)
Operation in hot climates
When temperatures exceed 86° F (30° C) in your area, Volvo recommends, for the protection of your engine, that you
use a heavier weight oil, such as SAE 10W -30. See the viscosity chart.
Operation in temperate climates
Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 86° F (30° C), SAE
5W -30 will provide good fuel economy and engine protection. See the viscosity chart.
American Petroleum Institute (API) symbol
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Extreme engine operation
Synthetic oils meeting SAE 10W -30 and complying with oil quality requirements are recommended for driving in
areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, and for prolonged
driving in mountainous areas.
American Petroleum Institute (API) symbol
The API Service Symbol "donut" is divided into three parts:
The upper section describes the oil's performance level.
The center identifies the oil's viscosity.
The lower section indicates whether the oil has demonstrated energy-conserving properties in a standard test in
comparison to a reference oil.
pg. 180 Engine specifications
Engine designation B5244S4 B5244S7B5254T3
Output
kW/rps 125/100 125/100162/83
hp/rpm 168/6000 168/6000218/5000
Torque
Nm/rps 230/73 230/73320/25-80
ft. lbs./rpm 170/4400 170/4400236/1500-4800
No. of cylinders 5 55
Displacement (liters/cubic
inches) 2.44/148.6
2.44/148.62.52/153.8
Bore (mm/in.) 83/3.27 83/3.2783/3.27
Stroke (mm/in.) 90/3.54 90/3.5493.2/3.67
Compression ratio 10.3:1 10.3:19.0:1
Spark plugs
type Volvo kit no. 30650843 Volvo kit no. 30650843Volvo kit no.
30650379
gap inches/mm (3x) 0.024 ± 0.004 in./0.6 ±
0.1mm (3x) 0.024 ± 0.004 in./0.6 ±
0.1mm
0.027in./0.7mm
tightening torque ft. lbs./Nm 22.5 ft. lbs./30 Nm 22.5 ft. lbs./30 Nm22.5 ft. lbs./30 Nm
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
pg. 181 Electrical system
General information
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
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Bulbs152
C
Capacities, fluids178
Catalytic converter, three-way182
CD player170
Central locking system, remote controls82
Changing a tire133
Changing oil146
Charge air cooler180
Child restraint anchorages30
Child safety27
Child safety locks88
Clock setting button34
Cold weather precautions93
Collision status25
Compact disc care172
Compass in rearview mirror52
Coolant147
Courtesy lighting75
Cruise control44
D
Dimensions177
Disabling the passenger's side front airbag18
Display, instrument panel34
Door mirrors53
Door open warning42
Driving after a collision25
DSTC40
E
Economical driving92
Electrical current - conserving93
Electrical system181
Electronic Brake Force Distribution (EBD)108
Emission inspection readiness144
Engine compartment145
Engine oil, changing146
Engine specifications180
Environment3
Equalizer, audio system165
F
Federal Clean Air Act142
Flash, high beam42
Floor mats99
Floor mats, cleaning138
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Information display, messages in39
Information symbol34, 35
Inspection readiness144
Instrument overview7
Instrument panel34
Instrument panel lighting41
Interior lighting75
ISOFIX/LATCH anchors28
J
Jack, positioning correctly133
Jump starting114
K
Key blade84
Keylock2, 99
Kickdown104
L
Label information176
LATCH anchors28
License plate lighting, replacing157
Lighting panel41
Loading the vehicle127
Long distance trips94
Low beam bulb, replacing153
Low beam headlights42
M
Maintenance142
Malfunction indicator light36
Manual front seat adjustment72
Manual shifting (Geartronic)103
Manual transmission101
Mirror, rearview52
Mirrors, door-mounted53
Moonroof54
O
OBD II144
Occupant safety10
Occupant Weight Sensor (OWS), disabling front passenger's side airbag18
Octane rating95
Oil pressure warning light37
Oil, changing146
On Call Roadside Assistance183
Onboard Diagnostic System (OBD II)144
Opening the hood145
Opening the trunk from the inside87
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