2006 VOLVO S40 manual transmission

6-speed manual transmission (option on certain models)
Depress the clutch pedal completely when changing gears
1.
Remove your foot from the clutch pedal while driving. The shift pattern should be followed. Overdrive (5th and 6th
gears) should be used as often as possible to help improve fuel economy.
Engaging reverse gear, 6-speed transmission
Reverse gear should only be engaged from a complete stop.
NOTE: Reverse gear is electronically blocked and cannot be selected if the vehicle is moving at a speed of
approximately 13 mph (20 km/h).
CAUTION!
Never shift into reverse while moving forward.
WARNING!
An extra mat on the driver's floor can cause the accelerator, brake, and/or clutch pedal to catch. Check that the
movement of these pedals is not impeded. Not more than one protective floor covering may be used at one time.
1. Clutch interlock The clutch must be fully depressed before you can start your car. If the clutch is not depressed, it
will not be possible to start the engine.
pg. 103 Automatic transmission - Geartronic
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Shift gate positions
Depress the button on the front of the gear selector knob to move the selector between the R, N, D, and P positions.
The gear selector can be moved freely between the Geartronic (manual shifting) and (D)rive positions while driving.
Gear selector positions
P - Park
Select the P position when starting or parking.
In P , the transmission is mechanically blocked (Shiftlock). Always apply the parking brake when parking.
CAUTION!
The car must be stationary when selecting position P .
R - Reverse
The car must be stationary when shifting to position R .
N - Neutral
N is the neutral position. The engine can be started, but no gear is selected. Apply the parking brake when the car is
stationary with the gear selector in N.
NOTE: If the gear selector is in the Neutral position and the car has been at a standstill for at least 3 seconds
(regardless of whether the engine is running or not), the gear selector will be locked in Neutral.
In order to move the gear selector to another position:
Turn the ignition key to position II (if the engine is not already running)
Depress the brake pedal
Move the gear selector to the desired position
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D - Drive
D is the normal driving position. The car automatically shifts between the various forward gears, based on the level of
acceleration and speed. The car must be at a standstill when shifting to position D from position R
Manual shifting - Geartronic
The manual shifting mode (Geartronic) can be selected at any time, including while the car is moving.
To access the ( M)anual shifting position from ( D)rive, move the gear selector to the right to M .
To return to the (D)rive position from M , move the gear selector to the left.
pg. 104 Automatic transmission - Geartronic
While driving
If you select the M position while driving, the gear that was being used in the (D)rive position will also initially be
selected in M position.
Move the gear selector forward (toward "+") to shift to a higher gear or rearward (toward "-") to shift to a lower
gear.
If you hold the gear selector toward "-", the transmission will downshift one gear at a time and will utilize the
braking power of the engine. If the current speed is too high for using a lower gear, the downshift will not occur until
the speed has decreased enough to allow the lower gear to be used.
If you slow to a very low speed, the transmission will automatically shift down.
W - Winter/Wet driving mode - enhanced vehicle traction
Mode W reduces torque at the wheels, which helps improve traction when starting off on a slippery surface.
Press the button near the base of the gear selector to engage/disengage this driving mode.
A "W" will be displayed in the instrument panel when Winter/Wet driving mode is engaged.
Mode W will only function if the gear selector is in the ( D)rive position.
Once underway, turn off mode W to improve vehicle performance and fuel economy.
Cold starts (turbo engines)
When driving before the engine has reached its normal operating temperature, the transmission will shift up at slightly
higher engine speeds to heat the three-way catalytic converter as quickly as possible.
Kickdown
Automatic shift to a lower gear (kickdown) is achieved by depressing the accelerator pedal fully and briskly. An
upshift will occur when approaching the top speed for a particular gear or by releasing the accelerator pedal slightly.
Kickdown can be used for maximum acceleration or when passing at highway speeds.
NOTE: The gear selector must be in the D (Drive) position for kickdown to function.
pg. 105 Shiftlock override
Overriding the shiftlock system
Shiftlock prevents the gear selector from being moved out of Park unless the ignition key is in position II and the
brake pedal is depressed.
In certain cases it may be necessary to move the gear selector from the Park position manually, for example if the
battery is discharged.
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Check local regulations regarding the use of snow chains before installing.
Always follow the chain manufacturer's installation instructions carefully. Install chains as tightly as possible and
retighten periodically.
Never exceed the chain manufacturer's specified maximum speed limit. (Under no circumstances should you
exceed 31 mph
(50 km/h).
Avoid bumps, holes or sharp turns when driving with snow chains.
The handling of the vehicle can be adversely affected when driving with chains. Avoid fast or sharp turns as well
as locked wheel braking.
Snow tires, studded tires
1
Tires for winter use:
Owners who live in or regularly commute through areas with sustained periods of snow or icy driving conditions are
strongly advised to fit suitable winter tires to help retain the highest degree of traction.
It is important to install winter tires on all four wheels to help retain traction during cornering, braking, and
accelerating. Failure to do so could reduce traction to an unsafe level or adversely affect handling.
Do not mix tires of different design as this could also negatively affect overall tire road grip.
Winter tires wear more quickly on dry roads in warm weather. They should be removed when the winter driving
season has ended.
Studded tires should be run-in 300-600 miles (500-1000 km) during which the car should be driven as smoothly as
possible to give the studs the opportunity to seat properly in the tires. The tires should have the same rotational
direction throughout their entire lifetime.
NOTE: Please consult state or provincial regulations restricting the use of studded winter tires before installing such
tires.
1. Where permitted
pg. 130 Temporary Spare
Temporary spare
The spare tire in your vehicle is called a "temporary spare".
Recommended tire pressure (see the placard on the B-pillar or on the fuel filler door) should be maintained irrespective
of which position on the car the temporary spare tire is used on.
In the event of damage to this tire, a new one can be purchased from your Volvo retailer.
WARNING!
Current legislation prohibits the use of the "temporary spare" tire other than as a temporary replacement for a
punctured tire. It must be replaced as soon as possible by a standard tire. Road holding and handling may be affected
with the "temporary spare" in use. Do not exceed 50 m.p.h. (80 km/h). Do not drive farther than 50 miles (80 km) on
a temporary spare tire.
CAUTION!
The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with
the car. The use of different size wheels can seriously damage your car's transmission.
pg. 131 Wheel nuts
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Permissible axle weight, rearFWD: 2130 lbs
FWD Turbo: 2130 lbs
AWD Turbo: 2200 lbs
970 kg
970 kg
1000 kg
Curb weight FWD: 3170 - 3285 lbs
AWD: 3405 - 3455 lbs1440 - 1500 kg
1550 - 1575
Max. roof load All models: 165 lbsAll models: 75 kg
Max. trailer weight (w/o brakes) All models: 1540 lbsAll models: 700 kg
Max. trailer weight (with brakes) All models: 2000 lbsAll models: 900 kg
Max. tongue weight All models: 165 lbsAll models: 75 kg
1. FWD = Front Wheel Drive
2. AWD = All Wheel Drive
CAUTION!
The maximum permissible axle loads and/or the gross vehicle weight must not be exceeded.
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total capacity weight must not be
exceeded.
pg. 178 Fuel, oils, and fluids
Specifications and capacities
Category Specification Capacity
Fuel tank Octane rating: Unleaded premium gasoline with
an octane rating AKI of 91, or above. The
minimum octane requirement is AKI 87 (RON
91). 15.9 US gallons (60 liters)
Models with All Wheel Drive have a tank volume of
15 US gallons (57 liters).
Models with engine code 39 have a fuel tank capacity
of 14 US gallons (53 liters). This code is the 6th and
7th digits from the left in your vehicle's VIN number.
See page 176
for the location of the VIN plate.
Engine oil
(with filter
replacement) See page 179
for information on engine oil
specifications. 6.1 US quarts (5.8 liters)
Automatic
transmission
oil JWS
8.19 US quarts (7.75 liters)
Manual
transmission
oil MTF 97309-10
2.2 US quarts (2.1 liters) - non-turbo models
2.1 US quarts (2.0 liters) - turbo models
Coolant Volvo original coolant/antifreeze (50/50 mixture
of water and anti-freeze) 9 US quarts (8.5 liters) - models with automatic
transmission
8.5 US quarts (8.0 liters) - models with manual
transmission
Brake fluid DOT 4+ boiling point >536°F (280°C), P/N
9437433 0.63 US quarts (0.6 liters)
Power
steering WSS M2C204-A or equivalent 1.3 US quarts (1.2 liters) - system and reservoir
combined
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2 0 0 6
VOLVO S40
Index
pg. 185-188 Index
Numerics
12 volt socket, in trunk 80
12 volt socket, rear seat49
12 volt sockets40
A
ABS (anti-lock brake system)2
Active yaw control - AYC109
Airbag system14
Alarm89, 90
All Wheel Drive106
Antifreeze147
Anti-lock Brake System (ABS)2, 36
Approach lighting56, 83
ASC - speed compensated volume, audio system165
Audio system - introduction164
Audio system menus, list of173, 174
Autolock56
Automatic transmission - Geartronic103, 104
Auxiliary equipment40
AWD106
B
Backrests, rear seat78
Battery drain - avoiding93
Battery maintenance150
Battery replacement151
Battery replacement, remote control86
Battery, conserving electrical current93
Battery, specifications181
Bi -Xenon headlights153
Black box (Vehicle Event Data)142
Booster cushion28
Brake fluid148
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Information display, messages in39
Information symbol34, 35
Inspection readiness144
Instrument overview7
Instrument panel34
Instrument panel lighting41
Interior lighting75
ISOFIX/LATCH anchors28
J
Jack, positioning correctly133
Jump starting114
K
Key blade84
Keylock2, 99
Kickdown104
L
Label information176
LATCH anchors28
License plate lighting, replacing157
Lighting panel41
Loading the vehicle127
Long distance trips94
Low beam bulb, replacing153
Low beam headlights42
M
Maintenance142
Malfunction indicator light36
Manual front seat adjustment72
Manual shifting (Geartronic)103
Manual transmission101
Mirror, rearview52
Mirrors, door-mounted53
Moonroof54
O
OBD II144
Occupant safety10
Occupant Weight Sensor (OWS), disabling front passenger's side airbag18
Octane rating95
Oil pressure warning light37
Oil, changing146
On Call Roadside Assistance183
Onboard Diagnostic System (OBD II)144
Opening the hood145
Opening the trunk from the inside87
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Safety locks, child88
Seat belt maintenance13
Seat belt reminder13, 37
Seat belts11
SEE MANUAL39
SERVICE REQUIRED39
Shiftlock2
Shiftlock override105
Side impact protection (SIPS) airbags21
Side marker light, replacing155
Speedometer34
Spin control - SC109
SRS warning light37
Stability system40, 109, 110
Start inhibitor (immobilizer)82
Station formats168
STC40, 109
Steering wheel adjustment48
Steering wheel lock98
Stone chips, paint touch-up139
STOP ENGINE39
STOP SAFELY39
Storage compartments76
Storing wheels and tires120
Sunroof (moonroof)54
T
Tachometer34
Tail light bulb holder, removing156
Technician certification183
Temperature gauge34
Three-way catalytic converter182
TIME FOR REGULAR SERVICE39
Tire inflation pressure tables124
Tire rotation132
Tires, changing133
Tires, general information120
Tires, storing120
Traction control - TC109
Transmission, automatic103, 104
Tread wear indicator121
Trip computer43
Trip odometer34
Trunk80
Trunk lighting, replacing157
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