2006 TOYOTA YARIS cooling

2622006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Engine compartment overview
1. Windshield washer and rear windowwasher fluid tank
2. Engine oil filler cap
3. Fusible link block
4. Brake fluid reservoir
5. Fuse block
6. Battery
7. Radiator
8. Condenser
9. Electric cooling fan
10. Engine coolant reservoir 11. Engine oil level dipstick
PS71507a

2642006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this Section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
Performing do−it−yourself maintenance
during the warranty period may affect your
warranty coverage. Read the separate
Toyota Warranty statement for details and
suggestions.
This section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
For information on tools and parts for do −
it −yourself maintenance, see “Parts and
tools”.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:CAUTION
When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
Right after driving, the engine
compartment—the engine, radiator,
exhaust manifold and spark plug
boots, etc.—will be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.
If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.
Do not leave anything that may
burn easily, such as paper or rags,
in the engine compartment.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.
Doityourself service
precautions

2722006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Z72109
To ensure excellent lubrication perfor-
mance for your engine, “Toyota Genuine
Motor Oil” is available, which has been
specifically tested and approved for all
Toyota engines.
Please contact your Toyota dealer for fur-
ther details about “Toyota Genuine Motor
Oil”.Look at the seethrough coolant reser-
voir when the engine is cold. The cool-
ant level is satisfactory if it is between
the “FULL” and “LOW” lines on the
reservoir. If the level is low, add the
coolant. (For the coolant type, see
“Coolant type selection” described be-
low.)
The coolant level in the reservoir will vary
with engine temperature. However, if the
level is on or below the “LOW” line, add
coolant. Bring the level up to the “FULL”
line.
If the coolant level drops within a short
time after replenishing, there may be a
leak in the system. Visually check the
radiator, hoses, engine coolant filler cap,
radiator cap and drain cock and water
pump.
If you can find no leak, have your Toyota
dealer test the cap pressure and check
for leaks in the cooling system.
CAUTION
To prevent burning yourself, do not
remove the radiator cap when the en-
gine is hot.
Coolant type selection
Use of improper coolants may damage
your engine cooling system.
Only use “Toyota Super Long Life Coolant”
or similar high quality ethylene glycol
based non
−silicate, non −amine, non− nitrite,
and non −borate coolant with long −life hy-
brid organic acid technology. (Coolant with
long −life hybrid organic acid technology is
a combination of low phosphates and or-
ganic acids.)
For the U.S.A.—“Toyota Super Long Life
Coolant” is a mixture of 50% coolant and
50% deionized water. This coolant pro-
vides protection down to about −35 C
( − 31 F).
For Canada—“Toyota Super Long Life
Coolant” is a mixture of 55% coolant and
45% deionized water. This coolant pro-
vides protection down to about −42 C
( − 44 F).
NOTICE
Do not use plain water alone.
Checking the engine coolant
level

2732006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Z72109
Toyota recommends “Toyota Super Long
Life Coolant”, which has been tested to
ensure that it will not cause corrosion nor
result in malfunction of your engine
coolant system with proper usage. “Toyota
Super Long Life Coolant” is formulated
with long−life hybrid organic acid
technology and has been specifically
designed to avoid engine cooling system
malfunction on Toyota vehicles.
Please contact your Toyota dealer for
further details. If any of the above parts are extremely
dirty or you are not sure of their condi-
tion, take your vehicle to a Toyota dealer.
CAUTION
To prevent burning yourself, be care-
ful not to touch the radiator or con-
denser when the engine is hot.
NOTICE
To prevent damage to the radiator
and condenser, do not perform the
work by yourself.
Checking brake fluid
PS72501
Before checking or adding the brake
fluid, remove the cover. (See “(c) Jump
starting” on page 223 in Section 4.)
To check the fluid level, simply look at
the seethrough reservoir. The level
should be between the “MAX” and
“MIN” lines on the reservoir.
It is normal for the brake fluid level to go
down slightly as the brake pads wear. So
be sure to keep the reservoir filled.
If the reservoir needs frequent refi
lling, it
may indicate a serious mechanical prob-
lem.
If the level is low, add SAE J1703 or
FMVSS No.116 DOT 3 brake fluid to the
brake reservoir.
Checking the radiator and
condenser

2802006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
TIRE CHAIN SELECTION
Use the tire chains of correct size and
type.
Use SAE Class “S” type radial tire chains
except radial cable chains or V−bar type
chains.
Regulations regarding the use of tire
chains vary according to location or
type of road, so always check local reg-
ulations before installing chains.
CHAIN INSTALLATION
Install the chains on the front tires as
tightly as possible. Do not use tire
chains on the rear tires. Retighten
chains after driving 0.5—1.0 km
(1/4—1/2 mile).
When installing chains on your tires, care-
fully follow the instructions of the chain
manufacturer.
If wheel covers are used, they will be
scratched by the chain band, so remove
the covers before putting on the chains.CAUTION
Do not exceed 50 km/h (30 mph) or
the chain manufacturer ’s recom-
mended speed limit, whichever is
lower.
Drive carefully avoiding bumps,
holes, and sharp turns, which may
cause the vehicle to bounce.
Avoid sharp turns or lockedwheel
braking, as use of chains may ad-
versely affect vehicle handling.
When driving with chains installed,
be sure to drive carefully. Slow
down before entering curves to
avoid losing control of the vehicle.
Otherwise an accident may occur.
NOTICE
Do not attempt to use a tire chain on
the compact spare tire, as it may re-
sult in damage to the vehicle as well
as the tire.
Replacing wheels
WHEN TO REPLACE YOUR WHEELS
If you have wheel damage such as
bending, cracks or heavy corrosion, the
wheel should be replaced.
If you fail to replace a damaged wheel,
the tire may slip off the wheel or they
may cause loss of handling control.
WHEEL SELECTION
When replacing wheels, care should be
taken to ensure that the wheels are re-
placed by ones with the same load ca-
pacity, diameter, rim width, and offset.
This must be observed on compact spare
tires, too.
Correct replacement wheels are available
at your Toyota dealer.
A wheel of a different size or type may
adversely affect handling, wheel and bear-
ing life, brake cooling, speedometer/odom-
eter calibration, stopping ability, headlight
aim, bumper height, vehicle ground clear-
ance, and tire or snow chain clearance to
the body and chassis.

2972006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm(in.): 1.1 (0.043)
Drive belt tension measured with Boroughs
drive belt tension gauge No. BT −33− 73F
(used belt), lbf:
Generator belt 100 20
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.): With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Toyota Genuine Motor Oil” is used in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and viscos-
ity. Oil grade:
ILSAC multigrade engine oil
Please contact your Toyota dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W −30
OIL008
Outside temperature
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission 4.8 (5.1, 4.2)
Automatic transmission 4.7 (5.0, 4.1)
Coolant type:
“Toyota Super Long Life Coolant” is
used in your Toyota vehicle at factory
fill. In order to avoid technical problems,
only use “Toyota Super Long Life Cool-
ant” or similar high quality ethylene gly-
col based non −silicate, non− amine, non−
nitrite, and non −borate coolant with
long− life hybrid organic acid technology.
(Coolant with long −life hybrid organic
acid technology is a combination of low
phosphates and organic acids.)
Do not use plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.

3012006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
PS81504
Instrument panel
20. ACC2 7.5 A: Shift lock system
21. TAIL 10 A: Side marker lights, parking
lights, tail lights, license plate lights,
multiport fuel injection system/sequen-
tial multiport fuel injection system
22. PANEL1 7.5 A: Illuminations, instru-
ment panel light control, meter and
gauge
23. A/C 7.5 A: Rear window defogger, air
conditioning system
24. D DOOR 20 A: No circuit
25. RL DOOR 20 A: Rear passenger ’s
power window (left side)
PS81505
Engine compartment
26. RR DOOR 20 A: Rear passenger ’s
power window (right side)
27. CIG 15 A: Power outlet
28. ACC 7.5 A: Door lock system, outside
rear view mirrors, audio system
29. ID/UP/MIR HTR 10 A: Multiport fuel
injection system/sequential multiport
fuel injection system
30. IGN 7.5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, engine immobilizer system,
SRS airbag system, front passenger
occupant classification system 31. MET 7.5 A:
Meter and gauge
32. WIP 25 A: Windshield wiper
33. RR WIP 15 A: Rear wiper
34. WSH 15 A: Windshield wiper and rear
wiper
35. ECUIG 10 A: Daytime running light
system, anti −lock brake system, elec-
tric power steering system, power win-
dows, door lock system, theft deterrent
system, electric cooling fan
36. GAUGE 10 A: Charging system, turn
signal lights, emergency flashers,
buck −up lights, instrument panel light
control, shift lock system, rear window
defogger, air conditioning system, auto-
matic transmission system
37. OBD2 7.5 A: On−board diagnosis sys-
tem
38. STOP 10 A: Stop lights, high mounted
stop light, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, shift lock system, anti −lock
brake system
39. D/L 25 A: Door lock system
40. FR FOG 15 A: Front fog lights
41. AM1 25 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system

3022006 YARIS HATCHBACK from Aug. ’05 Prod. (OM52703U)
Fuses (type B)
42. HTR SUB2 40 A: Air conditioning sys-
tem
43. EPS 50 A: Electric power steering sys-
tem
44. ABS1/VSC1 50 A: Anti−lock brake sys-
tem
45. HTR 40 A: Air conditioning system
46. RDI 30 A: Electric cooling fan
47. HTR SUB1 30 A: Air conditioning sys-
tem
48. HLP CLN/PWR HTR 30 A: No circuit
49. AMT 50 A: No circuit
50. DEF 30 A: Rear window defogger
51. PWR 30 A: Power windows
Fuses (type C)
52. ALT 120 A: Charging system, “HTR
SUB2”, “EPS”, “ABS1/VSC1”, “HTR”,
“ABS2/VSC2”, “HTR SUB1”, “RDI”,
“DEF”, “FR FOG”, “OBD2”, “D/L”,
“STOP” and “AM1” fuses
53. MAIN 60 A: “EFI”, “HORN”, “AM2”,
“ALT −S”, “DOME”, “ST”, “ECU −B”,
“ETCS”, “HAZ”, “H −LP LH/H −LP LO
LH” and “H −LP RH/H −LP LO RH” fuses