BRAKE – BRAKE BOOSTERBR–33
BR
INSTALLATION
(2005/11-2006/01)
1. INSTALL CHECK VALVE GROMMET
(a) Install the grommet to the booster.
2. INSTALL BRAKE VACUUM CHECK VALVE
ASSEMBLY
(a) Install the check valve to the grommet.
3. INSTALL BRAKE BOOSTER GASKET
(a) Install a new gasket to the booster.
4. INSTALL BRAKE MASTER CYLINDER PUSH ROD
CLEVIS
(a) Install the push rod clevis to the booster.
(b) Temporarily tighten the push rod clevis lock nut.
HINT:
The push rod clevis lock nut will be tightened to a
torque specification in the "CHECK AND ADJUST
BRAKE PEDAL HEIGHT" procedures.
5. INSTALL BRAKE BOOSTER ASSEMBLY
(a) Install the booster with the 4 nuts.
Torque: 12.7 N*m (130 kgf*cm, 9 ft.*lbf)
6. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to the push
rod pin.
(b) Install the push rod pin to the push rod clevis.
NOTICE:
The push rod pin must be installed as shown in
the illustration.
C126454
C130666E04
BR–34BRAKE – BRAKE BOOSTER
BR
(c) Install the clip to the push rod pin.
NOTICE:
The clip must be installed as shown in the
illustration.
7. CHECK AND ADJUST BRAKE BOOSTER PUSH ROD
(See page BR-24)
8. CONNECT VACUUM HOSE
(a) Connect the vacuum hose to the check valve.
9. INSTALL BRAKE MASTER CYLINDER SUB-
ASSEMBLY (See page BR-25)
10. INSTALL ABS AND TRACTION ACTUATOR
ASSEMBLY WITH BRACKET (See page BC-186)
11. CONNECT BRAKE LINES (See page BC-187)
12. FILL RESERVOIR WITH BRAKE FLUID (See page BR-
6)
13. BLEED AIR FROM BRAKE MASTER CYLINDER (See
page BR-7)
14. BLEED AIR FROM BRAKE LINE (See page BR-7)
15. BLEED AIR FROM ABS AND TRACTION ACTUATOR
ASSEMBLY (See page BR-8)
16. CHECK AND ADJUST BRAKE PEDAL HEIGHT (See
page BR-13)
17. CHECK BRAKE PEDAL FREE PLAY (See page BR-
14)
18. CHECK BRAKE PEDAL RESERVE DISTANCE (See
page BR-14)
19. CHECK BRAKE FLUID LEVEL IN RESERVOIR (See
page BR-6)
20. CHECK FOR BRAKE FLUID LEAKAGE
21. INSTALL AIR CLEANER CASE SUB-ASSEMBLY
(a) Install the air cleaner case (see page EM-105).
HINT:
Refer to the procedures from the installation of the
air cleaner case up until the installation of the purge
VSV.
