2006 SUZUKI SWIFT Repair instructions

Downloaded from www.Manualslib.com manuals search engine 9-iv Table of Contents
Rear End Door Opener System Symptom Diagnosis .......................................................... 9F-5
Rear End Door Opener System Operation Inspection .......................................................... 9F-5
Repair Instructions ........... ................................... 9F-6
Front Door Lock Assembly Components ............ 9F-6
Front Door Lock Assembly Removal and Installation ......................................................... 9F-6
Front Door Lock Assembly Inspection ................ 9F-8
Power Door Lock Switch In spection.................... 9F-8
Door Key Cylinder Switch Inspection .................. 9F-8
Power Door Lock Actuator Inspection ................. 9F-9
Rear Door Lock Assembly Components ........... 9F-10
Rear Door Lock Assembly Removal and Installation ....................................................... 9F-10
Rear Door Lock Assembly Inspection ............... 9F-10
Rear End Door Lock Assembly Components.... 9F-11
Rear End Door Lock Assembly Removal and Installation ....................................................... 9F-11
Rear End Door Lock Assembly Inspection........ 9F-12
Rear End Door Opener Switch Inspection ........ 9F-12
Replacement of Transmitte r Battery ................. 9F-13
Programming Transmitter Code for Keyless Entry System (Vehicle without Keyless Start
System) ........................................................... 9F-13
Keyless Entry Answer Back Function
Change-over Procedure (If Equipped) ............ 9F-14
Keyless Entry Receiver Removal and
Installation ....................................................... 9F-14
Keyless Entry Receiver and Its Circuit Inspection ........................................................ 9F-15
Specifications .... ................................................. 9F-16
Tightening Torque Specifications ...................... 9F-16
Special Tools and Equipmen t ........................... 9F-16
Recommended Service Material ....................... 9F-16
Seats ............. ............................................ 9G-1
Repair Instructions ............................................. 9G-1
Front Seat Components ..................................... 9G-1
Front Seat Removal and In stallation .................. 9G-2
Rear Seat Components...................................... 9G-3
Rear Seat Removal and Installation................... 9G-4
Specifications .... .................................................. 9G-4
Tightening Torque Specifications ....................... 9G-4
Special Tools and Equipmen t ............................ 9G-4
Recommended Service Material ........................ 9G-4
Interior Trim ................. ............................ 9H-1
Repair Instructions ............ ..................................9H-1
Floor Carpet Removal and Installation ................9H-1
Head Lining Removal and Installation.................9H-1
Console Box Components ..................................9H-2
Specifications ..................... ..................................9H-3
Tightening Torque Specifications ........................9H-3
Hood / Fenders / Doors ...... ...................... 9J-1
Repair Instructions ............ .................................. 9J-1
Hood Removal and Installation ........................... 9J-1
Hood Inspection and Adjustment ........................ 9J-1
Front Fender Components .................................. 9J-2
Front Fender Removal and Installation ............... 9J-2
Front Door Assembly Comp onents ..................... 9J-3
Front Door Assembly Removal and Installation ......................................................... 9J-3
Rear Door Assembly Components...................... 9J-5
Rear Door Assembly Removal and Installation ......................................................... 9J-5
Rear End Door Assembly Components .............. 9J-6
Rear End Door Assembly Removal and Installation ......................................................... 9J-6
Specifications ..................... .................................. 9J-8
Tightening Torque Specifications ........................ 9J-8
Special Tools and Equipmen t ............................. 9J-8
Recommended Service Material ......................... 9J-8
Body Structure............... .......................... 9K-1
Repair Instructions ............ ..................................9K-1
Front Bumper and Rear Bumper Components .... 9K-1
Cowl Top Components........................................ 9K-2
Specifications ..................... ..................................9K-3
Body Dimensions ................................................ 9K-3
Panel Clearance................................................ 9K-10
Paint / Coatings ............. ...........................9L-1
General Description ............................................. 9L-1
Anti-Corrosion Treatment Construction............... 9L-1
Plastic Parts Finishing ......................................... 9L-2
Component Location ............ ............................... 9L-3
Sealant Application Areas ................................... 9L-3
Under Coating Application Areas ........................ 9L-8
Anti-Corrosion Compound Application Area ..... 9L-10
Exterior Trim ...... ...................................... 9M-1
Repair Instructions ......... .................................... 9M-1
Roof Molding Components................................. 9M-1
Splash Guard (If Equipped) Components .......... 9M-2

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-5
Interior Light Symptom DiagnosisS7RS0B9204008
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Repair Instructions
Headlight Housing Removal and InstallationS7RS0B9206001
Removal 1) Disconnect negative (–) cable at battery.
2) Remove front bumper. Refer to “Front Bumper and Rear Bumper Componen ts in Section 9K”.
3) Remove headlight mounting bolts.
4) Detach headlight housing (1) from vehicle.
5) Disconnect couplers (2) from headlight housing (1). Installation
Reverse removal procedure noting the following.
• Install headlight mounting bolts, and then tighten
headlight mounting bolts (“1” – “3”) according to
numerical order as shown in figure.
• After installation, be sure to inspect and adjust aiming referring to “Headlight Aiming Adjustment with
Screen”.
Condition Possible cause Correction / Reference Item
Dome light does not light
up Bulb blown
Replace bulb.
Circuit fuse blown Replace fuse and check for short circuit.
Dome light switch faulty Check dome light switch.
Door switch faulty Check door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Luggage compartment
light does not light up (if
equipped) Bulb blown
Replace bulb.
Rear end door switch faulty Check switch referring to “Rear End Door
Switch Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
2 1
I4RS0A920003-01
2
1 3
I4RS0A920004-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-14
Navigation Symptom Diagnosis (If Equipped)S7RS0B9304019
Repair Instructions
Ignition Switch Removal and InstallationS7RS0B9306001
Removal
1) Disconnect negative (–) cable at battery.
2) Confirm that ignition key is removed.
3) Remove steering column hole cover (1).
4) Turn steering wheel to remove steering column cover screws (3) and then remove steering column
covers (2).
5) Disconnect couplers (1) from ignition switch (2).
6) Remove ignition switch (2) from key cylinder (3).
Installation
Reverse removal procedure.
Ignition Switch InspectionS7RS0B9306002
• Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Condition Possible cause Correction / Reference Item
No displaying of
navigation Circuit fuse Blown
Replace fuse and check for short circuit.
Wiring and/or grounding faulty Repair as necessary.
Navigation unit faulty Replace unit.
1
32
I4RS0B920004-02
1 1
2
3
I4RS0A930008-01
PositionTerminal
LOCK
ACC
ON
START
OUT
INK2K1ST
IG2
IG1
ACC
B1 B2
Ignition knob switch
(with keyless start system only)
ACC
IG1 IG2
ST
B2
B1 K2
K1
P2
P1
Terminal
OFF (ignition knob switch released) ON (ignition knob switch pushsed)P1 P2
Key
I5RS0D930003-02

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-2
Repair Instructions
Wipers and Washers ComponentsS7RS0B9406001
NOTE
Below figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are
installed at the opposite side.

11 5
6
(b)
(b)
(c)
*12
13 14
*14
14[A]
(a)
(a)
(b)
(b)
*3*1
*2
*1
*4
(b)
*2
(d)
7 9
10
10
10
11
118
I5RS0C940006-01

Downloaded from www.Manualslib.com manuals search engine 9E-1 Glass / Windows / Mirrors:
Body, Cab and Accessories
Glass / Windows / Mirrors
General Description
Rear End Door Window Defogger System DescriptionS7RS0B9501001
The rear end door window defogger is controlled by BCM. For the BCM description refer to “BCM General Description
in Section 10B”.
Windshield ConstructionS7RS0B9501002
The windshield is installed by using a special type of adhesive (that is, one component urethane adhesive used with
primer). For the windshield replacement, it is important to use an adhesive which provides sufficient adhesion strength
and follow the proper procedure.
CAUTION!
• Described is the glass replacement by using 3 types of primers and 1 type of adhesive made by YOKOHAMA (one component urethane adhesive to be used with primer in combination). When
using primer and adhesive made by other manufacturers, be sure to refer to handling instructions
supplied with them. Negligence in following such procedure or misuse of the adhesive in any way
hinders its inherent adhesive property. Therefore, before the work, make sure to read carefully the
instruction and description given by the maker of the adhesive to be used and be sure to follow the
procedure and observe each precaution throughout the work.
• Should coated surface be scratched or otherwise damaged, be sure to repair damaged part, or corrosion may start from there.

Use the specific adhesive which has the following property.
Glass adhesive shearing strength
40 kg/cm2 (569 lb/in2) or more
Adhesive materials and tools required for removal and installation.
• One component urethane adhesive and primers used in combination (For one sheet of windshield). – Adhesive (470 g (15.7 oz.))
– Primer for glass (30 g (1.0 oz.))
– Primer for body (30 g (1.0 oz.))
– Primer for molding (30 g (1.0 oz.))
3
3 1
2
44
4
5
5
I4RS0A950001-01
1. Windshield glass
3. Windshield glass stopper 5. Windshield side garnish
2. Windshield molding 4. Spacer : Do not reuse.

Downloaded from www.Manualslib.com manuals search engine Glass / Windows / Mirrors: 9E-4
Repair Instructions
Windshield Removal and InstallationS7RS0B9506001
Removal1) Clean both inside and outside of glass and around it.
2) Remove wiper arms and cowl top garnish.
3) Remove windshield side garnish.
4) Using tape, cover body surface around glass to prevent any damage.
5) Remove rear view mirror , sun visor and front pillar
trims (right & left).
6) If necessary, remove instrument panel. Refer to “Instrument Panel Removal and Installation in
Section 9C”.
7) If necessary, remove he ad lining. Refer to “Head
Lining Removal and Installation in Section 9H”.
8) Remove (or cut) windshield molding.
9) Drill hole with eyeleteer (1 ) through adhesive and let
piano string through it. 10) Cut adhesive all around windshield (1) with piano
string (2). When using tool, windshield knife (3), to
cut adhesive, be careful not to cause damage to
windshield. Use wire to cut adhesive along lower
part of windshield.
NOTE
Use piano string (2) as close to glass as
possible so as to prevent damage to body
and instrument panel.

11) Using knife (1), smoothen adhesive (2) remaining on body side (3) so that it is 1 – 2 mm (0.039 – 0.078
in.) thick all around.
NOTE
Before using knife (1), clean it with alcohol or
the like to remove oil from it.

I2RH01950040-01
I3RH0A950006-01
I2RH01950042-01

Downloaded from www.Manualslib.com manuals search engine 9F-6 Security and Locks:
Repair Instructions
Front Door Lock Assembly ComponentsS7RS0B9606001
Front Door Lock Assembly Removal and
Installation
S7RS0B9606002
Removal1) Remove door mirror trim (1).
2) Remove door trim (3) after removing screws (2) and clips “A” and “B”.
3) Disconnect power window s witch and mirror switch
lead wire at coupler.
4) Remove door trim bracket (1).
5) Remove door sealing cover (2). 6) Raise window all the way up.
7) Remove door sash (1).
(a)
(b)
6
3
7
1
4
5
2
I4RS0B960003-01
1. Front door latch assembly : Apply lithium grease 99000-25010 to sliding and rotating parts and spring if any. 4. Latch striker 7. Inside handle bezel
2. Outside handle assembly : Apply lithium grease 99000-25010 to sliding part. 5. Shim : 5.0 N
⋅m
(0.5 kgf-m, 4.0 lb-ft)
3. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 6. Key cylinder : 10 N⋅m
(1.0 kgf-m, 7.5 lb-ft)
“B”
“A”
“B”
“A”
“B”“A”
“A”
“A”“A”“A”
12
2 3
I4RS0A960003-01
1
2
I4RS0A960004-01
1
I4RS0A960007-01

Downloaded from www.Manualslib.com manuals search engine Seats: 9G-1
Body, Cab and Accessories
Seats
Repair Instructions
Front Seat ComponentsS7RS0B9706001
2
4
1 3
11
6
3
4
6
7
8
(b)
(b)
10
5
(a)
or
94
5
(c)
(b)
10
or
A
A
B
AB
B
A
I6RS0C970001-02
1. Seat cushion 6. Knob or 11. Riser bolt
: Apply thread lock 99000-32100 or 99000-32030
to all around thread part of bolt.
2. Seat back 7. Side air bag module (if equipped) : 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Riser nut 8. Side air bag harness (if equipped) : 35 N⋅m (3.5 kgf-m, 25.5 lb-ft)
4. Cover or 9. Seat mounting bolt
: Apply thread lock 99000-32100 or 99000-
32030 to all around thread part of bolt. :28 N
⋅m (2.8 kgf-m, 20.5 lb-ft) (Seat lifter type)
35 N ⋅m (3.5 kgf-m, 25.5 lb-ft) (Non seat lifter
type)
5. Seat adjuster 10. Seat back mounting bolt