Downloaded from www.Manualslib.com manuals search engine 8B-92 Air Bag System:
NOTE
Upon completion of inspection and repair work, perform the following items.
• Reconnect all air bag system components, ensure all components are properly mounted.
• Clear DTCs referring to “DTC Clearance”, if any.
• Repeat “Air Bag Diagnostic System Check” to confirm that the trouble has been corrected.
2 1) With ignition switch OFF, disconnect SDM connector “L29”.
2) Release shorting bar in SDM connector inserting release tool (1) included in special tool (A).
3) Measure voltage between “L29-19” and body ground, and between “L29-20” and ground (for DTC B1364) or
“L29-21” and body ground, and between “L29-22” and
body ground (for DTC B1368) with connected special
tools (A), (B) and (C).
Special tool
(A): 09932–76010
(B): 09932–75010
(C): 09932–78310
With ignition switch ON, is voltage 1 V or less? Substitute a known-
good SDM and recheck.
DTC B1064: Repair
short from “YEL/GRN”
or “YEL/BLU” wire
circuit to power circuit.
DTC B1068: Repair
short from “BLK/YEL” or
“BRN/YEL” wire circuit
to power circuit.
Step Action Yes No
"L29-20""L29-21""L29-22"
"L29-19"
STEERING WHEEL(B)
(C)
(A)
"L18", "L41"
(A)
I7RS0B820006-01
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-93
Contact Coil Cable and Its Circuit CheckS7RS0B8204047
TroubleshootingStep Action Yes No 1 Driver air bag circuit check
1) Remove driver air bag (inflator) module referring to
“Driver Air Bag (Inflator) Module Removal and
Installation”.
2) With ignition switch turned OFF, disconnect SDM connector “L29”.
3) Release shorting bar in SDM connector inserting release tool (1) included in special tool (A).
Special tool
(A): 09932–76010
4) Measure resistance between each air bag circuit terminal and other air bag circuit terminal in its
connector.
Is each measured resistance infinity? Go to Step 3. Check wire harness and
connections.
If wire and connection
are OK, replace contact
coil.
2 Driver air bag circuit check
1) Release shorting bar in SDM connector inserting release
tool (1) included in special tool (A).
Special tool
(A): 09932–76010
2) Measure resistance between each air bag circuit terminal and body ground in its connector.
Is each measured resistance infinity? Go to Step 3. Check defective wire
harness.
If wire is OK, replace
contact coil.
“L29-4”
“L29-3”
1,(A)(A)
I7RS0B820003-01
“L29-4”
“L29-3”
1,(A)(A)
I7RS0B820003-01
Downloaded from www.Manualslib.com manuals search engine 8B-98 Air Bag System:
• Side-sensor– Check sensor (1) and under body (2) for dents, cracks, deformation or rust.
– Check sensor connector (sensor side and harness side) (3) or sensor lead wire (4) for damage, crack,
scorching or melting.
• Seat belt pretensioner – Check for dents, cracks , damage or fitness
– Check harness and connector for damage or tightness. • Seat belts and mounting points
– Refer to “Front Seat Belt Components in Section 8A”.
• “AIR BAG” warning right
– After vehicle is completely repaired, perform “Air Bag Diagnostic System Check”.
• Side-air bag (inflator) module – Check for dents, cra cks, damage or fitness.
– Check trim cover for cracks or deformities.
– Check wire harness and connector for damage or tightness.
• Side curtain-air bag (inflator) module – Check for dents, cra cks, damage or fitness.
– Check harness wire harness and connector for damage or tightness.
– Check headlining for cracks or deformation.
Repair Instructions
Disabling Air Bag SystemS7RS0B8206001
1) Turn steering wheel so that vehicle’s wheels (front tires) are pointing straight ahead.
2) Disconnect negative (–) cable at battery.
3) Turn ignition switch to “LOCK” position and remove key.
4) Remove “A/BAG” fu se from fuse box.
5) Pull out glove box while pushing its stopper from
both right and left sides and disconnect yellow
connector (1) for driver and passenger air bags as
follows.
a) Release locking of lock slider (2).
b) After unlocked, disconnect connector. 6) If equipped with side-air bag (inflator) module,
disconnect yellow connector of side-air bag (inflator)
module under front seat cushion (3).
a) Release locking of lock slider.
b) After unlocked, disconnect connector.
1. Seat belt
2. Retractor assembly
13 4
2I4RS0A820051-01
I3JA01820043-01
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-99
7) If equipped with side curtain-air bag (inflator) module, remove quarter inner trim and disconnect
black connector (4) of side curtain-air bag (inflator)
module.
a) Unlock button (5).
b) With lock button unlocked, disconnect connector.
NOTE
With “A/BAG” fuse removed and ignition
switch ON, “AIR BAG” warning right will be
ON.
This is normal operation and does not
indicate air bag system malfunction.
Enabling Air Bag SystemS7RS0B8206002
1) Confirm that battery negative (–) cable is disconnected.
2) Turn ignition switch to “LOCK” position and remove key.
3) Connect yellow connector (1) of passenger air bag (inflator) module by push ing connector till click is
heard from it.
4) Install glove box.
5) If equipped with side-air bag (inflator) module, connect yellow connector (1) of side-air bag (inflator)
module by pushing connector till click is heard from
it.
a)
b)2
3
2a)
b)
1
5
4 a)
b)
I4RS0A820052-01
1
I4RS0A820053-01
1I4RS0A820054-01
Downloaded from www.Manualslib.com manuals search engine 8B-100 Air Bag System:
6) If equipped with side curtain-air bag (inflator) module, connect black connector (1) securely as
shown in figure.
a) Connect connector.
b) Lock connector with lock button (2).
7) Install “A/BAG” fuse to fuse box.
8) Connect negative (–) cable at battery.
9) Turn ignition switch to ON position and verify that “AIR BAG” warning right flashes 6 times and then
turns OFF. If it does not operate as described,
perform “Air Bag Diagn ostic System Check”.SDM Removal and InstallationS7RS0B8206003
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them ma y result in personal
injury or inactivation of the air bag system
when necessary.
Removal
1) Disconnect negative cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System”.
3) Remove center console box referring to “Console Box Components in Section 9H”.
4) Disconnect SDM connector (1) from SDM (2).
5) Remove SDM (2) from vehicle.
1
2
a)
b)
I4RS0A820055-01
A: Forward
2
1
A
I4RS0A820056-01
Downloaded from www.Manualslib.com manuals search engine 8B-114 Air Bag System:
Deployment / Activation Outside of Vehicle
When you intend to return the vehicle to service, deploy
the air bag (inflator) module(s) or activate seat belt
pretensioner(s) outside of the vehicle.1) Turn ignition switch to LOCK position and remove key.
2) Wear safety glasses during this deployment / activation procedure.
3) Check that there is no open, short or damage in special tools (deployment harness (A) and adapter
cable (B)). If any faulty is found, do not use it and be
sure to use new special tool.
Special tool
(A): 09932-75031
(B): 09932–76510
4) Short two deployment harness leads (1) together by fully seating one banana plug into the other.
WARNING!
Deployment harness (A) shall remain shorted
and not be connected to 12 volts vehicle
battery till you are ready to deploy air bag
module or activate seat belt pretensioner.
5) Remove air bag (inflator) module(s) or seat belt pretensioner(s) from vehicle referring to “Driver Air
Bag (Inflator) Module Re moval and Installation”,
“Passenger Air Bag (Inflator) Module Removal and
Installation”or “Front Seat Belt Removal and
Installation in Section 8A”.
WARNING!
• For handing and storage of live air bag (inflator) module, select place where
ambient temperature below 65 °C (150 °F),
without high humidity and away from
electric noise.
• Always carry live air bag (inflator) module with trim cover away from you.
• When storing live air bag (inflator) module or when leaving live air bag (inflator)
module unattended on bench or other
surface, always face trim cover up and
away from surface. As the live passenger
air bag (inflator) module must be placed
with its bag (trim cover) facing up, place it
on the workbench with a slit (1) or use the
workbench vise (2) to hold it securely at its
lower mounting bracket (3). It is also
prohibited to place anything on top of the
trim cover and stack air bag (inflator)
modules. This is necessary so that free
space is provided to allow air bag (inflator)
module to expand in the unlikely event of
accidental deployment.
Failure to follow procedures may result in
personal injury.
I4RS0A820084-01
Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-121
Deployment / Activation Inside of Vehicle
When the vehicle will be destroyed, or salvaged for
component parts, deploy the air bag modules and/or
activate seat belt pretensioners installed on vehicle.
NOTE
If equipped with the seat belt pretensioners,
activate both side of seat belt pretensioners
at the same time when using special tool (C).
1) Turn ignition switch to LOCK position, remove key
and put on safety glasses.
2) Remove all loose objects from front seats and instrument panel.
3) Disconnect air bag (inflator) module or seat belt pretensioner connector as follows.
• For driver and passenger air bag (inflator) module [A]
Remove glove box from instrument panel and
disconnect driver and passenger air bag (inflator)
module connector (1).
• For side-air bag (inflator) module [B] Disconnect side-air bag (inflator) module
connectors (2) under front seat cushion.
• For side curtain-air bag (inflator) module [C] Remove rear pillar trim and disconnect side
curtain-air bag (inflator) module connectors (3).
• For seat belt pretensioners (right and left) [D] Remove both side (driver and passenger side)
center pillar lower trim an d disconnect seat belt
pretensioner connectors (4).
4) Confirm that each air bag (inflator) module and/or seat belt pretensioners is securely mounted.
[A]
[B]
[C]
[D]
2
1
3
4
1
2
1
2
1
2
1
2
I4RS0A820093-01
Downloaded from www.Manualslib.com manuals search engine Table of Contents 9- i
9
Section 9
CONTENTS
Body, Cab and Accessories
Precautions ................................................. 9-1
Precautions............................................................. 9-1
Precautions on Body, Cab and Accessories ......... 9-1
Precautions for Body Service ................................ 9-1
Fastener Caution for Body Service ....................... 9-1
Wiring Systems............... ......................... 9A-1
Precautions........................................................... 9A-1
Cautions in Body Electrical System Servicing..... 9A-1
General Description ............................................. 9A-1 Abbreviations ...................................................... 9A-1
Wire / Connector Color Sy mbols ......................... 9A-1
Symbols and Marks ............................................ 9A-2
How to Read Connector Layout Diagram ........... 9A-4
How to Read Connector Codes and Terminal Nos.................................................................... 9A-5
How to Read Ground Point ................................. 9A-7
How to Read Power Supply Diagram.................. 9A-8
How to Read System Circuit Diagram................. 9A-8
Connector Layout Diagram . .............................. 9A-10
Connector Layout Diagram ............................... 9A-10
Engine Compartment .......... .............................. 9A-10
Instrument Panel ............................................... 9A-16
Door, Roof......................................................... 9A-20
Floor .................................................................. 9A-23
Rear .................................................................. 9A-29
Ground Point ...................................................... 9A-30 Ground (earth) Point ......................................... 9A-30
Power Supply Diagram ........ .............................. 9A-31
Power Supply Diagram ....... .............................. 9A-31
Fuses and the Protected Parts ......................... 9A-33
Fuses in Main Fuse Box (RHD) ........................ 9A-33
Fuses in Main Fuse Box (LHD) ......................... 9A-33
Individual Circuit Fuse Box No. 1 ...................... 9A-34
Individual Circuit Fuse Box No. 2 (In J/B) ......... 9A-35
Junction Block (J/B) Connector / Fuse Layout .. 9A-37
Junction Block Inner Circuit (Overview) ............ 9A-38
Junction Block Inner Circuit (Detail) .................. 9A-40
System Circuit Diagram... .................................. 9A-45
System Circuit Diagram .. .................................. 9A-45
A-1 Cranking System Circ uit Diagram .............. 9A-46
A-2 Charging System Circu it Diagram .............. 9A-47
A-3 Ignition System Circu it Diagram ................. 9A-48
A-4 Cooling System Circuit Diagram................. 9A-49 A-5 Engine and A/C Control System Circuit
Diagram........................................................... 9A-50
A-6 A/T Control System Circuit Diagram........... 9A-55
A-7 Immobilizer System Circuit Diagram .......... 9A-57
A-8 Body Control System Circuit Diagram ........ 9A-58
B-1 Windshield Wiper and Washer Circuit Diagram........................................................... 9A-62
B-2 Rear Wiper and Washer Circuit Diagram ... 9A-63
B-3 Rear Defogger Circuit Diagram .................. 9A-64
B-4 Power Window Circuit Diagram .................. 9A-65
B-5 Power Door Lock Circu it Diagram .............. 9A-67
B-6 Power Mirror Circuit Diagram ..................... 9A-69
B-7 Horn Circuit Diagram .................................. 9A-70
B-8 Seat Heater Circuit Diagram....................... 9A-71
B-9 Keyless Start System Circuit Diagram........ 9A-72
C-1 Combination Mete r Circuit Diagram
(Meter)............................................................. 9A-73
C-2 Combination Mete r Circuit Diagram
(Indicator) ........................................................ 9A-74
C-3 Combination Mete r Circuit Diagram
(Warning Light)................................................ 9A-75
D-1 Headlight System Circuit Diagram ............. 9A-77
D-2 Position, Tail and Licence Plate Light System Circuit Diagram .................................. 9A-79
D-3 Front Fog Light System Circuit Diagram .... 9A-80
D-4 Illumination Light System Circuit Diagram .. 9A-81
D-5 Interior Light System Circuit Diagram......... 9A-82
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram .................................. 9A-83
D-7 Brake Light System Circuit Diagram .......... 9A-85
D-8 Back-Up Light System Circuit Diagram ...... 9A-86
D-9 Headlight Beam Leveling System Circuit Diagram........................................................... 9A-87
D-10 Rear Fog Light Circuit Diagram ................ 9A-88
E-1 Heater System Circuit Diagram .................. 9A-89
E-2 Auto A/C System Circuit Diagram .............. 9A-91
F-1 Air-Bag System Circuit Diagram ................. 9A-93
F-2 Anti-Lock Brake System Circuit Diagram.... 9A-95
F-3 Electronic Stab ility Program System
Circuit Diagram .................. ............................. 9A-97
F-4 Power Steering System Circuit Diagram .... 9A-99
G-1 Audio System Circuit Diagram ................. 9A-101
G-2 Multi Information Display / Accessory Socket System Circuit Diagram .................... 9A-102
List of Connector .............................................9A-103