Downloaded from www.Manualslib.com manuals search engine 7B-30 Air Conditioning System: Manual Type
4) Remove shims from shaft.
5) Remove circlip (1) using special tool.Special tool
(B): 09900–06107
6) Remove magnet clutch pulley (2).
NOTE
• If it is difficult to remove magnet clutch pulley by hand, use puller (1).
• Do not damage magnet clutch pulley when using puller.
7) Remove magnet clutch lead wire clamp.
8) Remove thermal switch (1) from compressor using flat head (2). 9) Remove circlip (1) by using special tool.
Special tool
(B): 09900–06107
10) Remove magnet clutch coil (2) from compressor (3).
Installation 1) Install magnet clutch coil (2) fitting protrusion (4) of magnet clutch coil onto hole (5) of compressor (3).
2) Install circlip (1) dire cting chamfer side (6)
downward.
Special tool
(B): 09900–06107
3) Apply silicon sealant to co ntact face (2) of thermal
switch (1) and then, inst all thermal switch to
compressor (3).
“A”: Silicon sealant 99000–34220 (SUZUKI
SILICON SEALANT KE-347W (100g))
(B) 1
I4RS0A720040-01
1
2
I4RS0A720041-01
2 1
I5RS0C721011-01
1
(B)
23
I4RS0A720042-01
1 (B)
2
3 4
5 6
I4RS0A720043-01
3
2, “A”1
I5RS0C721012-02
Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Manual Type 7B-31
4) Install magnet clutch lead wire clamp.
5) Install magnet clutch pulley (1).
6) Install new circlip (2) directing chamfer side (3) upward.
Special tool
(B): 09900–06107
7) Tighten armature plate bolt to specified torque. Tightening torque
Armature plate bolt (a): 15 N·m (1.5 kgf-m, 11.0
lb-ft)
Special tool
(A): 09991–06310
8) Adjust clearance between magnet clutch plate (1) and magnet clutch pulley by putting shim(s) on
compressor shaft. To measure the clearance,
perform the following steps.
a) Put compressor in a vise (2).
b) Set dial gauge (3) on magnet clutch plate, and then adjust its pointer at 0.
c) Connect battery positive terminal (+) to magnet clutch coil lead wire.
d) Connect battery negative terminal (–) to compressor body assemb ly. (At this point,
magnet clutch plate and magnet clutch pulley are
kept in contact.) e) Disconnect battery negative terminal (–) to
compressor body assembly. (At this point,
magnet clutch plate and magnet clutch pulley are
not in contact.)
f) Read stroke of magnet clutch plate from dial gauge by performing step d) and e) repeatedly.
(Stroke of magnet clutch plate is clearance
between magnet clutch plate and magnet clutch
pulley.)
Standard clearance between magnet clutch plate
and magnet clutch plate
0.3 – 0.5 mm (0.012 – 0.020 in.)
Relief Valve InspectionS7RS0B7216028
By using special tool, chec k if there is refrigerant
leakage. If there is refrigerant leakage, replace the relief
valve.
Special tool
(A): 09990–86012
1
32 (B)
I4RS0A720044-01
(a)
(A)
I4RS0A720045-01
21
3
I4RS0A720046-01
(A)
I5RS0C721014-01
