2006 SUZUKI SWIFT actuator

Downloaded from www.Manualslib.com manuals search engine 1A-32 Engine General Information and Diagnosis:
) P0117 Engine coolant temperature circuit low • EC M controls actuators assuming that engine
coolant temperature is 80 °C (176 °F).
• ECM operates radiator cooling fan.
)
P0118 Engine coolant temperature circuit high
) P0122 Throttle/pedal position sensor/switch/“A” (main)
circuit low • ECM turns off throttle actuator control relay and
throttle valve is fixed at the specified opening from
its completely closed position (default opening).
For details, refer to “Description of Electric
Throttle Body System”.
• ECM controls fuel cut at specified engine speed.
• ECM stops air/fuel ratio control.
)
P0123 Throttle/pedal position sensor/switch/“A” (main)
circuit high
) P0222 Throttle/pedal position sensor/switch/“B” (sub)
circuit low
) P0223 Throttle/pedal position sensor/switch/“B” (sub)
circuit high
) P0131 O2 sensor (HO2S) circuit low voltage (Sensor-1)
ECM stops air/fuel ratio control.
)
P0132 O2 sensor (HO2S) circuit high voltage (Sensor-1)
) P0134 O2 sensor (HO2S) circuit no activity detected
(Sensor-1)
) P0335 Crankshaft position sensor “A” circuit • Ignition timing is fixed.
• ECM changes injection control system from
sequential injection to simultaneous one.
) P0340 Camshaft position sensor “A” circuit ECM changes injection
control system from
sequential injection to simultaneous one.
) P0500 Vehicle speed sensor “A” • ECM controls actuators assuming that vehicle
speed is 0 km/h (0 mile/h).
• ECM stops IAC feedback control.
) P2101 Throttle actuator control motor circuit range /
performance • ECM turns off throttle actuator control relay and
throttle valve is fixed at the specified opening from
its completely closed position (default opening).
For details, refer to “Description of Electric
Throttle Body System”.
• ECM controls fuel cut at specified engine speed.
• ECM stops air/fuel ratio control.
)
P2102 Throttle actuator control motor circuit low
) P2103 Throttle actuator control motor circuit high ECM controls fuel cut at specified engine speed.
) P2111 Throttle actuator control system – stuck open • EC M turns off throttle actuator control relay and
throttle valve is fixed at the specified opening from
its completely closed position (default opening).
For details, refer to “Description of Electric
Throttle Body System”.
• ECM controls fuel cut at specified engine speed.
• ECM stops air/fuel ratio control.
)
P2112 Throttle actuator control system – stuck closed
) P2119 Throttle actuator control throttle body range /
performance • ECM turns off throttle actuator control relay and
throttle valve is fixed at the specified opening from
its completely closed position (default opening).
For details, refer to “Description of Electric
Throttle Body System”.
• ECM controls fuel cut at specified engine speed.
DTC No.
Detected item Fail-safe operation

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-33
Scan Tool DataS7RS0B1104007
As the data values are standard values estimated on the basis of values obtained from the normally operating vehicles
by using a scan tool, use them as re ference values. Even when the vehicle is in good condition, there may be cases
where the checked value does not fall within each specified data range. Therefore, judgment as abnormal should not
be made by checking with these data alone.
Also, conditions that can be checked by the scan tool are those detected by ECM and output from ECM as commands
and there may be cases where the engine or actuator is not operating (in the condition) as indicated by the scan tool.
Be sure to use the timing light to check the ignition timing.
NOTE
• There are two types of OBD system depending on the vehicle specification.
For details, refer to “Precaution on On-Board Diagnostic (OBD) System”.
• With the generic scan tool, only star (*) marked data in the following table can be read.
• When checking the data with the engine running at idle or racing, be sure to shift M/T gear to the neutral position and A/T gear to the “Park” position and pull the parking brake fully. Also, if nothing
or “no load” is indicated, turn O FF A/C (if equipped with A/C), all electric loads, P/S and all the other
necessary switches.

) P2122 Throttle/pedal position sensor/switch/“D” (main)
circuit low input
• ECM turns off throttle actuator control relay and throttle valve is fixed at the specified opening from
its completely closed position (default opening).
For details, refer to “Description of Electric
Throttle Body System”.
• ECM controls fuel cut at specified engine speed.
• ECM stops air/fuel ratio control.
)
P2123 Throttle/pedal position sensor/switch/“D” (main)
circuit high input
) P2127 Throttle/pedal position sensor/switch/“E” (sub)
circuit low input
) P2128 Throttle/pedal position sensor/switch/“E” (sub)
circuit high input
) P2135 Throttle/pedal position sensor/switch/“A”/“B”
(main) / (sub) voltage correction
) P2138 Throttle pedal position sensor/switch “D”/“E”
(main) / (sub) voltage correlation
) P2227 Barometric pressure sensor performance problem ECM controls actuators assuming that barometric
pressure is 101.33 kPa (762 mmHg).
DTC No. Detected item Fail-safe operation
Scan tool data
Vehicle condition Normal condition /
reference values
* ) COOLANT TEMP At specified idle speed after warming up 80 – 100 °C, 176 – 212 °F
* ) INTAKE AIR TEMP. At specifie d idle speed after warming up –5
°C (23 °F) + environmental
temp. to 40 °C (104 °F) +
environmental temp.
* ) ENGINE SPEED It idling with no load after warming upDesired idle speed ± 50 rpm
) INJ PULSE WIDTH At specified idle speed with no load after warming up
2.0 – 4.0 msec.
At 2500 r/min. with no load after warming up 2.0 – 3.6 msec.
) DESIRED IDLE It idling with radiator cooling fan stopped and all electrical
parts turned OFF after warming up, M/T at neutral 700 rpm
* ) SHORT FT B1 At specified idle speed after warming up –20 – +20%
* ) LONG FT B1 At specified idle speed after warming up –20 – +20%
) TOTAL FUEL TRIM
B1 At specified idle speed after warming up
–35 – +35%
* ) MAF At specified idle speed wit
h no load after warming up 1.0 – 4.0 g/s 0.14 – 0.52 lb/
min.
At 2500 r/min. with no load after warming up 4.0 – 12.0 g/s 0.53 – 1.58 lb/
min.
* ) CALC LOAD At specified idle speed with no load after warming up
18 – 28%
At 2500 r/min. with no load after warming up 13 – 23%
* )
THROTTLE
POSITION Ignition switch ON /
warmed up engine
stoppedAccelerator pedal released
0 – 5%
Accelerator pedal depressed
fully 90 – 100%

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-49
Troubleshooting
NOTE
When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the special
tool to ECM and/or the ECM connectors referri ng to “Inspection of ECM and Its Circuits”.

DTC P0010: “A” Camshaft Position Actuator CircuitS7RS0B1104013
System and Wiring DiagramStep Action Yes No
1 DTC check
1) Start engine and recheck DTC of ECM and TCM (for A/T
model) while engine running.
Is there any DTC(s)? Go to Step 2 of “Engine
and Emission Control
System Check”, Step 2
of “A/T System Check in
Section 5A”.Go to Step 2.
2 CAN communication line circuit check
1) Check CAN communication line circuit between
combination meter and ECM, TCM (for A/T model)
referring to Step 3 of “DTC P1674: CAN Communication
(Bus Off Error)”.
Is circuit in good condition? Substitute a known-
good combination meter
and recheck. If MIL still
remains OFF, substitute
a known-good ECM and
recheck.
Repair or replace CAN
communication circuit.
3
7
1[A]: 45
6
C37-58
C37-15
C37-30
E23-31BLK
BLK
BLK/ORN
RED
YEL
YEL/RED
YEL/GRN
C37-60
C37-59
3 2
1
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
BLK
I6RS0C110013-01
[A]: Oil flow
2. ECM4. Oil filter6. Oil pan
1. Oil control valve 3. Camshaft timing sprocket5. Oil pump7. Intake camshaft

Downloaded from www.Manualslib.com manuals search engine 1A-52 Engine General Information and Diagnosis:
DTC P0011 / P0012: “A” Camshaft Position - Timing Over-Advanced or System Performance / -
Retarded
S7RS0B1104014
System Description
Actual value of advanced valve timing does not reach target value.
Valve timing is advanced although ECM command is most retarding.
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out by 2 persons, a driver and tester, on a level road.

NOTE
Check to make sure that the following conditions are satisfied when using this “DTC Confirmation
Procedure”.
• Altitude (barometric pressure): 2400 m, 8000 ft or less (560 mmHg, 75 kPa or more)

1) Clear DTC. Refer to “DTC Clearance”.
2) Start engine and drive vehicle under usual driving condition for 5 minutes or longer until engine is warmed up to normal operating temperature.
3) Stop vehicle.
4) Run engine at idle speed for 1 minute.
5) Start vehicle and increase vehicle speed up to 80 km/h (50 mile/h).
6) Keep vehicle speed at 80 km/h (50 mile/h) for 1 minute or longer at 5th gear position or D range.
7) Decrease vehicle speed gradually.
8) Stop vehicle and turn OFF ignition switch.
9) Repeat Step 4) to 7) one time.
10) Stop vehicle. 11) Check DTC and pending DTC. DTC detecting condition
Trouble area
Actual value of advanced valve timing does not reach
target value, or valve timi ng is advanced although ECM
command is most retarding.
(2 driving cycle detection logic) • Oil control valve
• Oil galleries of timing sprocket
• Intake camshaft timing sprocket (Camshaft position
control (VVT) actuator)
• Oil control valve circuit
•ECM

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-53
DTC Troubleshooting
NOTE
• When measuring circuit voltage, resistance and/or pulse signal at ECM connector, connect the
special tool to ECM and/or the ECM connectors re ferring to “Inspection of ECM and Its Circuits”.
• Upon completion of inspection and repair work, perform “DTC Confirmation Procedure” and confirm that the trouble has been corrected.

Step Action YesNo
1 Is DTC P0010 detected together? Go to “DTC P0010: “A”
Camshaft Position
Actuator Circuit”.Go to Step 2.
2 Do you have SUZUKI scan tool? Go to Step 3.Go to Step 5.
3 Camshaft position control check
1) With ignition switch turned OFF, connect SUZUKI scan
tool to DLC.
2) Start engine and warm up to normal operating temperature.
3) Select menu to DATA LIST.
4) Check that “VVT GAP” displayed on SUZUKI scan tool is 0 – 5 °.
Is it OK? Go to Step 4.
Check valve timing
referring to “Timing
Chain and Chain
Tensioner Removal and
Installation in Section
1D”. If OK, go to Step 5.
4 Camshaft position control check
1) Drive vehicle under following conditions.
• Vehicle speed at 80 km/h (50 mile/h).
• Gear position at 5th or D range.
2) Check that “VVT GAP” displayed on SUZUKI scan tool is 0 – 5 °.
Is it OK? Substitute a known-
good ECM and recheck.
Go to Step 5.
5 Oil control circuit visual inspection
1) Remove cylinder head cover referring to “Cylinder Head
Cover Removal and Insta llation in Section 1D”.
2) Check oil pressure leakage from oil control circuit.
Is it in good condition? Go to Step 6.
Repair or replace.
6 Oil control valve and oil gallery pipe check
1) Remove oil control valve re ferring to “Oil Control Valve
Removal and Installation in Section 1D”.
2) Remove oil gallery pipe refe rring to “Timing Chain Cover
Removal and Installation in Section 1D”.
3) Check oil gallery pipe and o il control valve for clog or
sludge.
Are they in good condition? Go to Step 7.
Clean oil control valve
and oil gallery pipe.
Replace oil control valve
if a problem is not
solved after cleaning oil
control valve and oil
gallery pipe.
7 Oil control valve electrical circuit check
1) Check that oil control valve circuit is in good condition
referring to “DTC P0010: “A” Camshaft Position Actuator
Circuit”.
Is circuit in good condition? Go to Step 8.
Repair circuit.
8 Oil control valve check
1) Check oil control valve refe rring to “Oil Control Valve
Inspection in Section 1D”.
Is it in good condition? Replace camshaft
timing sprocket.
Replace oil control
valve.

Downloaded from www.Manualslib.com manuals search engine Engine General Information and Diagnosis: 1A-83
DTC P0122: Throttle / Pedal Position Sensor / Switch “A” (Main) Circuit LowS7RS0B1104029
Wiring Diagram
DTC Detecting Condition and Trouble Area
NOTE
When DTC P0122 and P0222 are indicated together, it is possible that “RED” wire open circuit.

DTC Confirmation Procedure
1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Keep the accelerator pedal at idle position for 2 seconds.
4) Keep the accelerator pedal at fully depressed position for 2 seconds.
5) Repeat Step 3) and 4) for 3 times.
6) Check DTC.
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
12V
5VBLK/REDBLK/RED
BLK/YEL
12BLK/YEL
BLK/YEL
BRN/WHT
E23-1
E23-60
C37-58
C37-15 C37-30
BLK/ORN
BLKBLKE23-31 BLK
BLK/RED
BLU/ORN
RED/YELYEL/BLU
LT GRN/RED
LT GRN/BLK
RED
GRN
WHT
BLK
E23-16
E23-45
E23-32
C37-45
C37-44
C37-41C37-42
C37-40
C37-54
C37-43
1-1
1-2
1-3 3
4
5
8 67
10
9
E23-29 GRNBLK/WHTWHT
BLK/RED
I6RS0C110015-01
1. Electric throttle body assembly
3. ECM 8. “IG ACC” fuse
1-1. Throttle actuator 4. Main relay 9. “IG COIL” fuse
1-2. TP sensor (main) 5. Individual circuit fuse box No.110. Ignition switch
1-3. TP sensor (sub) 6. “TH MOT” fuse
2. Throttle actuator control relay 7. “FI” fuse
DTC detecting condition Trouble area
Output voltage of TP sensor (main) is less than specified
value for specified time continuously.
(1 driving detection logic) • TP sensor (main) circuit
• Electric throttle body assembly
•ECM

Downloaded from www.Manualslib.com manuals search engine 1A-100 Engine General Information and Diagnosis:
DTC P0222: Throttle / Pedal Position Sensor / Switch “B” (Sub) Circuit LowS7RS0B1104037
Wiring Diagram
DTC Detecting Condition and Trouble Area9
HO2S-1 for performance check
1) Check HO2S-1 referring to Step 3 of “DTC P0131 /
P0132: O2 Sensor (HO2S) Circuit Low Voltage / High
Voltage (Sensor-1)”.
Is check result satisfactory? Substitute a known-
good ECM and recheck.
Faulty HO2S-1 or its
circuit.
Step Action Yes No
E23
C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
12V
5VBLK/REDBLK/RED
BLK/YEL
12BLK/YEL
BLK/YEL
BRN/WHT
E23-1
E23-60
C37-58
C37-15 C37-30
BLK/ORN
BLKBLKE23-31 BLK
BLK/RED
BLU/ORN
RED/YELYEL/BLU
LT GRN/RED
LT GRN/BLK
RED
GRN
WHT
BLK
E23-16
E23-45
E23-32
C37-45
C37-44
C37-41C37-42
C37-40
C37-54
C37-43
1-1
1-2
1-3 3
4
5
8 67
10
9
E23-29 GRNBLK/WHTWHT
BLK/RED
I6RS0C110015-01
1. Electric throttle body assembly
3. ECM 8. “IG ACC” fuse
1-1. Throttle actuator 4. Main relay 9. “IG COIL” fuse
1-2. TP sensor (main) 5. Individual circuit fuse box No.110. Ignition switch
1-3. TP sensor (sub) 6. “TH MOT” fuse
2. Throttle actuator control relay 7. “FI” fuse
DTC detecting condition Trouble area
Output voltage of throttle position sensor (sub) is less than specified
value for specified time continuously.
(1 driving detection logic) • Throttle position sensor (sub) circuit
• Electric throttle body assembly
•ECM

Downloaded from www.Manualslib.com manuals search engine 1A-152 Engine General Information and Diagnosis:
DTC P2101: Throttle Actuator Control Motor Circuit Range / PerformanceS7RS0B1104067
Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure1) With ignition switch turned OFF, connect scan tool.
2) Turn ON ignition switch and clear DTC using scan tool.
3) Keep the accelerator pedal at idle position for 2 seconds.
4) Keep the accelerator pedal at fully depressed position for 2 seconds.
5) Repeat Step 3) and 4) for 3 times.
6) Check DTC.
E23 C37
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
34
1819
567
1011
17
20
47 46
495051
2122
52 16
25 9
24
14
29
55
57 54 53
59
60 58 2
262728
15
30
56 4832 31
34353637
40
42 39 38
44
45 43 41 331
1213
238
12V
5VBLK/REDBLK/RED
BLK/YEL
12BLK/YEL
BLK/YEL
BRN/WHT
E23-1
E23-60
C37-58
C37-15 C37-30
BLK/ORN
BLKBLKE23-31 BLK
BLK/RED
BLU/ORN
RED/YELYEL/BLU
LT GRN/RED
LT GRN/BLK
RED
GRN
WHT
BLK
E23-16
E23-45
E23-32
C37-45
C37-44
C37-41C37-42
C37-40
C37-54
C37-43
1-1
1-2
1-3 3
4
5
8 67
10
9
E23-29 GRNBLK/WHTWHT
BLK/RED
I6RS0C110015-01
1. Electric throttle body assembly
3. ECM 8. “IG ACC” fuse
1-1. Throttle actuator 4. Main relay9. “IG COIL” fuse
1-2. TP sensor (main) 5. Individual circuit fuse box No.1 10. Ignition switch
1-3. TP sensor (sub) 6. “TH MOT” fuse
2. Throttle actuator control relay 7. “FI” fuse
DTC detecting condition Trouble area
Monitor signal of throttle actu ator output (duty output) is
inconsistent with throttle actuator control command.
(1 driving detection logic) • Throttle actuator circuit
• Electric throttle body
•ECM