2006 SUZUKI SWIFT 510

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Page 837 of 1496

SUZUKI SWIFT 2006 2.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine Manual Transmission/Transaxle:  5B-23
Transaxle Right Case Disassembly and 
Assembly
S7RS0B5206016
Disassembly1) Remove gear shift shaft, input

Page 841 of 1496

SUZUKI SWIFT 2006 2.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine Manual Transmission/Transaxle:  5B-27
3) Fit high speed synchronizer sleeve (4) to hub (3), insert 3 keys (2) in it and then set springs (1) as

Page 844 of 1496

SUZUKI SWIFT 2006 2.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 5B-30 Manual Transmission/Transaxle: 
5) Install needle bearing, apply oil to it, then install 1st gear and 1st gear synchronizer ring.
6) Driv

Page 850 of 1496

SUZUKI SWIFT 2006 2.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 5B-36 Manual Transmission/Transaxle: 
Special Tools and Equipment
Recommended Service MaterialS7RS0B5208001
NOTE
Required service material is a

Page 851 of 1496

SUZUKI SWIFT 2006 2.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine Manual Transmission/Transaxle:  5B-37
09923–7451009923–78210
Bearing puller (20-35  mm) Bearing installer
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09924–07

Page 857 of 1496

SUZUKI SWIFT 2006 2.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine Clutch: 5C-5
Clutch Pedal Position (CPP) Switch Inspection 
and Adjustment
S7RS0B5306005
Inspection
Check for resistance between terminals unde

Page 858 of 1496

SUZUKI SWIFT 2006 2.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 5C-6 Clutch: 
Clutch Fluid Pipe Removal and InstallationS7RS0B5306007
Removal
CAUTION! 
Do not allow fluid to get on painted surface. It 
may c

Page 859 of 1496

SUZUKI SWIFT 2006 2.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine Clutch: 5C-7
Clutch Operating Cylinder Removal and 
Installation
S7RS0B5306010
Removal1) Clean around brake master cylinder reservoir cap  and