2006 SUZUKI SWIFT radiator cap

Downloaded from www.Manualslib.com manuals search engine 1F-5 Engine Cooling System:
Repair Instructions
Cooling System ComponentsS7RS0B1606001
I7RS0B160004-01
F: Vehicle forward10. Water outlet cap gasket 20. Heater outlet No.2 hose 30. Heat exchanger water pipe
1. Radiator 11. O-ring 21. Heater union 31. To cylinder head
2. Reservoir 12. Thermostat case water outlet pipe 22. Heater inlet No.1 hose 32. To water pump
3. Engine cooling fan assembly 13. Thermostat case 23. Heater outlet No.1 hose33. To heater core
4. Radiator cap 14. Thermostat 24. Water bypass No.2 hose 34. To throttle body
5. Drain plug 15. Thermostat cap 25. Heat exchanger 35. Heater inlet No.2 hose
6. Radiator outlet hose 16. Water bypass No.1 hose 26.Heat exchanger inlet No.1 hose 36. Heater inlet pipe
7. Radiator inlet hose 17. Water inlet No.1 pipe 27. Heat exchanger inlet No.2 hose : 15 N⋅m (1.5 kgf-m, 11.0 lb-ft)
8. Water outlet cap 18. Water inlet hose 28. Heat exchanger outlet No.1 hose : Do not reuse.
9. ECT sensor 19. Water inlet No.2 pipe 29. Heat exchanger outlet No.2 hose

Downloaded from www.Manualslib.com manuals search engine Engine Cooling System: 1F-6
Coolant Level CheckS7RS0B1606002
WARNING!
To help avoid danger of being burned, do not
remove radiator cap while engine and
radiator are still hot. Scalding fluid and steam
can be blown out under pressure if radiator
cap is taken off too soon.

To check level, lift hood and look at “see-through”
coolant reservoir.
It is not necessary to remove radiator cap to check
coolant level.
When engine is cool, check coolant level in reservoir (1).
A normal coolant level should be between FULL mark
(2) and LOW mark (3) on reservoir (1).
If coolant level is below LOW mark (3), remove reservoir
cap (4) and add proper coolant to reservoir to bring
coolant level up to FULL mark (2).
NOTE
If proper quality antifreeze is used, there is
no need to add extra inhibitors or additives
that claim to improve system. They may be
harmful to proper operation of system, and
are unnecessary expense.

Engine Cooling System Inspection and
Cleaning
S7RS0B1606003
WARNING!
To help avoid danger of being burned, do not
remove radiator cap while engine and
radiator are still hot. Scalding fluid and steam
can be blown out under pressure if cap is
taken off too soon.

1) Check cooling system for leakage or damage.
2) Wash radiator cap and fille r neck with clean water by
removing radiator cap when engine is cold.
3) Check coolant for proper level and freeze protection.
4) Using a pressure tester (1), check system and radiator cap (2) for proper pressure holding capacity.
If replacement of cap is required, use a proper cap
for this vehicle.
NOTE
After installing radiator cap to radiator, make
sure that the ear of cap lines is parallel to
radiator.

Cooling system and radiator cap holding
pressure (for inspection)
110 kPa (1.1 kg/cm2, 15.6 psi)
5) Tighten hose clamps and inspect all hoses. Replace hoses whenever cracked, swollen or otherwise
deteriorated.
6) Clean frontal area of radiator core.
Cooling System DrainingS7RS0B1606004
1) Remove radiator cap.
2) Drain coolant from radiator drain plug (1).
3) After draining coolant, be sure to tighten drain plug (1) securely.
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4
1
3
2
4
I4RS0B160002-01
I5RH01160001-01
1I4RS0A160003-01

Downloaded from www.Manualslib.com manuals search engine 1F-7 Engine Cooling System:
Cooling System Flush and RefillS7RS0B1606005
WARNING!
To help avoid danger of being burned, do not
remove radiator cap while engine and
radiator are still hot. Scalding fluid and steam
can be blown out under pressure if cap is
taken off too soon.

NOTE
For detail of coolant specification, refer to
“Coolant Description”.

1) Remove radiator cap when engine is cool as follows.a) Turn cap counterclockwise slowly until it reaches a “stop” (Do not press down while turning it).
b) Wait until pressure is relieved (indicated by a hissing sound) then press down on cap and
continue to turn it counterclockwise.
2) With radiator cap removed, run engine until upper radiator hose is hot (this shows that thermostat is
open and coolant is flowing through system).
3) Stop engine and drain coolant from radiator drain plug (1).
4) Close radiator drain plug. Add water until system is filled and run engine until up per radiator hose is hot
again.
5) Repeat Steps 3) and 4) several times until drained liquid is nearly colorless.
6) Close radiator drain plug (1) tightly. 7) Remove reservoir (1) and remove cap (2) from
reservoir (1).
8) Pour out any fluid, scrub and clean inside of reservoir with soap and water.
Flush it well with clean water and drain, Reinstall
reservoir.
9) Fill reservoir with coolant up to “Full” level mark (3).
10) Install reservoir cap (2) on reservoir. 11) Fill radiator with coolant up to bottom of radiator filler neck and install radiator cap, making sure that the
ear of cap lines is parallel to radiator.
12) Run engine at idle speed.
13) Run engine until radiator fan motor is operated.
14) Stop engine and wait until engine comes cooled down to help avoid danger of being burned.
15) Add coolant to radiator up to bottom of radiator filler
neck, and install radiator ca p, making sure that the
ear of cap lines is parallel to radiator.
16) Repeat Step 12) through 15).
17) Confirm that reservoir cool ant level is “Full” level
mark (3). If coolant is insu fficient, repeat Step 9) and
10).
Cooling Water Pipes or Hoses Removal and
Installation
S7RS0B1606006
Removal
1) Drain coolant referring to “Cooling System Draining”.
2) To remove these pipes or hoses, loosen clamp on each hose and pull hose end off.
Installation
Install removed parts in reverse order of removal
procedure, noting the following.
• Tighten each clamp securely referring to “Cooling System Components”.
• Refill cooling system referrin g to Step 7) to 22) of
“Cooling System Flush and Refill”.
1I4RS0A160003-01
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I7RS0B160005-01

Downloaded from www.Manualslib.com manuals search engine 9K-1 Body Structure:
Body, Cab and Accessories
Body Structure
Repair Instructions
Front Bumper and Rear Bumper ComponentsS7RS0B9B06001
10
6
79
8
32
1
5
4 1117
175
1315
14
12
16
18
14
13
I7RS0B9B0001-01
1. Front bumper
6. Front bumper upper absorber 11. License plate nut16. Front bumper guard
2. Radiator upper grill 7. Front bumper lower absorber 12. Rear bumper17. Rear bumper guard cap
3. Radiator lower grill 8. Front bumper upper member 13. Rear bumper holder
4. Front air dam skirt 9. Front bumper lower member 14. Plastic nut
5. Front fog lamp cap 10. Front bumper holder 15. Rear bumper guard