Page 1313 of 1496

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-18
Instrument Panel Removal and InstallationS7RS0B9306015
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.
Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove steering column hole cover (1).
4) Turn steering wheel to remove steering column cover screws (3).
5) Remove steering column covers (2).
6) Remove glove box (1).
7) Remove hood latch release lever (2).
8) Remove console box referring to “Console Box Components in Section 9H”.
9) Remove instrument panel center lower bracket (1). 10) Remove front pillar trims
(1) and dash side trims (2).
11) Remove instrument panel mounting screws (1).
12) Detach instrument panel from steering support member (2) and then remove foot duct (3).
13) Disconnect instrument panel harness connectors, heater control cables and antenna cable for
instrument panel removal.
14) Remove steering column mounting nuts referring to “Steering Column Remova l and Installation in
Section 6B”.
15) Remove instrument panel ground wire.
16) Remove instrument panel mounting bolts (1).
17) Remove instrument panel (2) with steering support member (3) and instrument panel harness.
1
32
I4RS0B920004-02
2
1I4RS0B930008-01
1
I4RS0B930009-01
“A”
“A”
1
2
I4RS0B930010-01
1
1 2
3
I4RS0B930011-01
1 1
2
3I4RS0B930012-01
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Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-1
Body, Cab and Accessories
Security and Locks
General Description
Key Coding ConstructionS7RS0B9601001
Key Usage and Identification
Key is used for ignition and door lock cylinders. Key is cut on both edges to make them reversible.
Key identification is obtained from five character key code stamped on key code tag. Using this key code, key code
cutting combination can be determined from a code list (ava ilable to owners of key cutting equipment from suppliers).
Rear End Door Opener System DescriptionS7RS0B9601002
Rear end door opener system consists of rear end door opener switch (1), rear end door opener relay (in BCM), rear
end door lock assembly (2) and BCM (3) (in junction block assembly).
Rear end door opener system is activated by pushing re ar end door opener switch after all doors are unlocked by
manual door switch, key cylinder s witch, keyless entry transmitter or request switch (5) (if equipped).
When rear end door opener switch pushed rear end door opener relay is ON. Then, BCM releases latch of rear end
door lock assembly from striker and rear end door can be opened.
In addition, in case that rear end door cannot be opened by rear end door opener switch, rear end door can be opened
by emergency lever (4) in rear end door lock assembly.
I4RS0B960001-01
Page 1351 of 1496

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-5
Keyless Entry System Operation InspectionS7RS0B9604004
NOTE
When performing the this inspection, make
sure to have any of the door once opened/
closed after the ignition key has been
removed from the ignition key cylinder.
1) Confirm that power door lock system operates normally, refer to “Power Door Lock System
Operation Inspection”.
2) All doors are closed and unlocked.
3) Check the following operation: a) Push “lock” button (1 ) on transmitter (2) or
remote controller once, and check all doors lock
and hazard waning lights flash once.
b) Push “unlock” button (3) on transmitter (2) or remote controller twice, and check all doors
unlock and hazard waning lights flash twice and
interior light turns on several seconds with the
interior light switch in the middle position. If malfunction is found, go to “Keyless Entry System
Symptom Diagnosis (If Equipped)”.
Door Lock Function of Keyless Start System
Symptom Diagnosis (If Equipped)
S7RS0B9604005
Proceed to “Keyless Start System Symptom Diagnosis in
Section 10E” in case that doors cannot be locked and
unlocked by operating the request switch at the outside
door handle.
Rear End Door Opener System Symptom DiagnosisS7RS0B9604006
NOTE
• Use of SUZUKI scan tool makes it easy to check wh
ether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.
Rear End Door Opener System Operation InspectionS7RS0B9604007
1) Unlock all doors by using manu al lock switch, keyless entry transmitter, or key cylinder switch.
2) Make sure that latch of rear end door is released from striker when rear end door opener switch is pushed. If malfunction is found, go to “Rear End Door Opener System Symptom Diagnosis”.
1
3
2I4RS0B960013-01
ConditionPossible cause Correction / Reference Item
Rear end door can not be
opened Circuit fuse blown
Replace fuse and check for short circuit.
Rear end door opener switch faulty Check rear end door opener switch referring to
“Rear End Door Opener Switch Inspection”.
Rear end door actuator faulty Check rear end door actuator referring to
“Power Door Lock Actuator Inspection”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
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Downloaded from www.Manualslib.com manuals search engine 9F-6 Security and Locks:
Repair Instructions
Front Door Lock Assembly ComponentsS7RS0B9606001
Front Door Lock Assembly Removal and
Installation
S7RS0B9606002
Removal1) Remove door mirror trim (1).
2) Remove door trim (3) after removing screws (2) and clips “A” and “B”.
3) Disconnect power window s witch and mirror switch
lead wire at coupler.
4) Remove door trim bracket (1).
5) Remove door sealing cover (2). 6) Raise window all the way up.
7) Remove door sash (1).
(a)
(b)
6
3
7
1
4
5
2
I4RS0B960003-01
1. Front door latch assembly : Apply lithium grease 99000-25010 to sliding and rotating parts and spring if any. 4. Latch striker 7. Inside handle bezel
2. Outside handle assembly : Apply lithium grease 99000-25010 to sliding part. 5. Shim : 5.0 N
⋅m
(0.5 kgf-m, 4.0 lb-ft)
3. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 6. Key cylinder : 10 N⋅m
(1.0 kgf-m, 7.5 lb-ft)
“B”
“A”
“B”
“A”
“B”“A”
“A”
“A”“A”“A”
12
2 3
I4RS0A960003-01
1
2
I4RS0A960004-01
1
I4RS0A960007-01
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Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-7
8) Remove key cylinder mounting bolt (1), and then remove key cylinder (2).
9) Disconnect door opening control rod (1) from outside handle.
10) Disconnect door lock motor lead wire at coupler. 11) Remove door latch screws (2) and remove door lock assembly (3).
Installation
Reverse removal procedure to install front door lock
assembly noting the following instructions.
• Apply grease to sliding parts of door latch assembly.
: Grease 99000–25010 (SUZUKI Super Grease A)
• Tighten door latch screws to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft) • Move door latch striker (2) up or down so its center
aligns with the center of groove “A” on the door lock
assembly (1) as shown.
Striker should be moved vertically and placed level.
Do not adjust door lock.
Tightening torque
Door latch striker screw (a): 10 N·m (1.0 kgf-m, 7.5
lb-ft)
• Move door latch striker (1) sideways to adjust door outer panel surface (2) flush with rear door outer
panel or body outer panel surface (3) as shown.
In order to correctly obtain door lock operation
increase or decrease number of shims inserted
between body and striker (1) to adjust it.
1 2
I4RS0B960005-01
1
2
3
I4RS0A960006-01
(a)
I4RS0A960008-01
3. Shaft
[A]: Front door
[B]: Rear door
I4RS0A960029-01
I3RM0A960013-01
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Downloaded from www.Manualslib.com manuals search engine 9F-8 Security and Locks:
Front Door Lock Assembly InspectionS7RS0B9606003
• Check that door open and closes smoothly and properly.
• Check that door stops in the secondary latched position properly (preventing door from opening
freely) and that door closed completely in the fully
latched position.
• Adjust door latch striker position, if necessary.
Power Door Lock Switch InspectionS7RS0B9606004
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Door Key Cylinder Switch InspectionS7RS0B9606005
1) Remove front door trim refe rring to Step 1) to 3) of
“Front Door Glass Remo val and Installation in
Section 9E”
2) Check for continuity between terminals at each switch position. If check resu lt is not as specified,
replace door lock assembly.
1. Power door lock switch
I4RS0A960009-01
a b c
LOCK
OFF
UNLOCK
bcd
cbaRight side switch terminals
Left side switch terminals
d
I4RS0B960007-01
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Downloaded from www.Manualslib.com manuals search engine 9F-10 Security and Locks:
Rear Door Lock Assembly ComponentsS7RS0B9606007
Rear Door Lock Assembly Removal and
Installation
S7RS0B9606008
Removal1) Remove rear door glass referring to “Rear Door Glass Removal and Installation in Section 9E”.
2) Disconnect door lock motor lead wire.
3) Remove door latch mounting screws (1) and remove door latch assembly (2). Installation
Reverse removal procedure to install rear door lock
assembly referring to the following instruction and “Front
Door Lock Assembly Re
moval and Installation”.
• Tighten door latch screw to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
Rear Door Lock Assembly InspectionS7RS0B9606009
• Check that door opens and closes smoothly and properly.
• Check that door stops in the secondary latched position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch strike r position, if necessary.
(a)
(b)
1
7
2
6
3 4
5
I4RS0A960012-02
1. Outside handle
: Apply lithium grease 99000-25010 to sliding part. 4. Latch striker 7. Out side handle cap
2. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 5. Shim : 5.0 N
⋅m (0.5 kgf-m, 4.0 lb-ft)
3. Rear door latch assembly : Apply lithium grease 99000-25010 to sliding part. 6. Inside handle bezel : 10 N
⋅m (1.0 kgf-m, 7.5 lb-ft)
1
2
I4RS0A960013-01
(a)
I4RS0A960014-01
Page 1357 of 1496
Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-11
Rear End Door Lock Assembly ComponentsS7RS0B9606010
Rear End Door Lock Assembly Removal and
Installation
S7RS0B9606011
Removal1) Remove door trim (1) from rear end door panel (2). 2) Disconnect door lock motor lead wire.
3) Loosen door latch bolts (1) and remove door latch
assembly (2).
1
7
3 4 5
2
(a)
(b)
6
I4RS0B960009-01
1. Rear end door latch assembly
(rear end door switch is built in this assembly) 4. Shim 7. Rear end door request switch
(if equipped)
2. Rear end door opener switch 5. Door handle : 10 N⋅ m (1.0 kgf-m, 7.5 lb-ft)
3. Latch striker 6. Emergency lever : Rear end door is unlocked by pushing emergency lever
with flat head driver if rear end door lock can not be
released by door opener switch. :23 N
⋅m (2.3 kgf-m, 17.0 lb-ft)
“A”
“B”
“B”
“A”“B”“A”“A”“A”
“A”“A”“A”
“A”
2
1
I4RS0A960016-01
1
2
I4RS0A960017-01