2006 SUZUKI SWIFT Parts

Downloaded from www.Manualslib.com manuals search engine 9A-31 Wiring Systems:
Power Supply Diagram
Power Supply DiagramS7RS0B910D001
Refer to “Fuses and the Protected Parts”.
Refer to “Fuses in Main Fuse Box (RHD)”.
Refer to “Individual Circuit Fuse Box No. 1”.
Refer to “Individual Circuit Fuse Box No. 2 (In J/B)”.
Refer to “Junction Block (J/B) Connector / Fuse Layout”.
Refer to “Junction Block Inner Circuit (Overview)”.
Refer to “Junction Block Inner Circuit (Detail)”.

Downloaded from www.Manualslib.com manuals search engine 9A-33 Wiring Systems:
Fuses and the Protected PartsS7RS0B910D002
The chart below describes what parts each fuse protects.
Fuses in Main Fuse Box (RHD)S7RS0B910D003
Fuses in Main Fuse Box (LHD)S7RS0B910D004
No.Fuse Protected circuit
80 A All electric circuit
Battery
Generator
50 A LAMP
50 A IG switch
Supplementary fuse box No.2 (In J/B)
80 A Individual circuit fuse box
80 A Individual circuit fuse box
1
3
2
I4RS0A910905-01
2
3
47
46
1
I4RS0B910974-01

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Body, Cab and Accessories
Lighting Systems
Component Location
Lighting System Components LocationS7RS0B9203001
NOTE
Below figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are
installed at the opposite side.

2
1
3
4
6
14
5
7
11
9
15
[A]
1515*
10*
8* 12
13
16*
17
I6RS0C920002-01
1. Headlight bulb 7. Headlight unit 13. Turn signal / hazard warning relay
2. Socket cover 8. Lighting switch 14. Rear combination light
3. Clearance light bulb 9. Front fog light (if equipped)15. BCM (included in junction block assembly)
: BCM cannot be removed from junction block.
4. Clearance light bulb socket 10. Front fog light switch (if equipped) 16. Headlight leveling switch (if equipped)
5. Turn signal light bulb 11. Front fog light relay (if equipped) 17. Back-up light
6. Turn signal light bulb socket 12. Hazard warning switch [A]: Junction block assembly viewed from relay side

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Turn Signal and Hazard Warning Light Symptom DiagnosisS7RS0B9204003
Clearance, Tail and License Plate Light Symptom DiagnosisS7RS0B9204004
ConditionPossible cause Correction / Reference Item
Flash rate high or one
side only flashes Bulb blown on “flash rate high”-side
Replace bulb.
Incorrect bulb Replace bulb.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Open circuit or high resistance existing
either; between turn signal switch and
non lighting bulb, or between hazard
warning switch and non lighting bulb Repair circuit.
Wiring or grounding faulty Repair circuit.
No flashing
NOTE
• Use of SUZUKI scan tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the order from the top of
the following list.

Circuit fuse(s) blown Replace fuse(s) and check for short circuit.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Turn signal light switch faulty Check turn signal light switch referring to “Turn
Signal Light Switch (in Lighting Switch)
Inspection”.
Hazard warning switch faulty Check hazard warning switch referring to
“Hazard Warning Switch Inspection”.
Open circuit or high resistance existing
between battery and switch Repair circuit.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Flash rate low Supply voltage low Check charging system.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
ConditionPossible cause Correction / Reference Item
All lights do not light up Circuit fuse blown Replace fuse and check for short circuit.
Lighting and dimmer switch of
combination switch faulty Check lighting and dimmer switch referring to
“Headlight Switch (in Lighting Switch)
Inspection”.
Wiring or grounding faulty Repair circuit.
Some lights do not light
up Bulb(s) blown
Replace bulb(s).
Wiring or grounding faulty Repair circuit.

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-5
Interior Light Symptom DiagnosisS7RS0B9204008
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, re fer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

Repair Instructions
Headlight Housing Removal and InstallationS7RS0B9206001
Removal 1) Disconnect negative (–) cable at battery.
2) Remove front bumper. Refer to “Front Bumper and Rear Bumper Componen ts in Section 9K”.
3) Remove headlight mounting bolts.
4) Detach headlight housing (1) from vehicle.
5) Disconnect couplers (2) from headlight housing (1). Installation
Reverse removal procedure noting the following.
• Install headlight mounting bolts, and then tighten
headlight mounting bolts (“1” – “3”) according to
numerical order as shown in figure.
• After installation, be sure to inspect and adjust aiming referring to “Headlight Aiming Adjustment with
Screen”.
Condition Possible cause Correction / Reference Item
Dome light does not light
up Bulb blown
Replace bulb.
Circuit fuse blown Replace fuse and check for short circuit.
Dome light switch faulty Check dome light switch.
Door switch faulty Check door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Luggage compartment
light does not light up (if
equipped) Bulb blown
Replace bulb.
Rear end door switch faulty Check switch referring to “Rear End Door
Switch Inspection in Section 9C”.
Wiring or grounding faulty Repair circuit.
2 1
I4RS0A920003-01
2
1 3
I4RS0A920004-01

Downloaded from www.Manualslib.com manuals search engine 9B-6 Lighting Systems:
Headlight Bulb ReplacementS7RS0B9206002
WARNING!
• To avoid danger of being burned, don’t touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid deteriorate as the case may be unclear
when bulb light on at dirty condition.

1) Disconnect negative (–) cable at battery.
2) Disconnect coupler from bulb.
3) Remove socket cover (1).
4) Replace bulb (2) and assemble all removed parts.
Headlight Aiming Adjustment with ScreenS7RS0B9206003
NOTE
• Unless otherwise obligated by local regulations, adjust headlight aiming
according to the following procedure.
• After replacing headlight housing, be sure to adjust aiming.
• When inspecting and adjusting headlight with leveling system, make sure to set the
leveling switch to “0 ” position with ignition
switch turned ON.

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface.
Distance “a”
10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure.
NOTE
If the headlights interfere each other and
make it hard to see the cut line clearly, cover
the headlight on one side. This helps to make
aiming adjustment easier.

Hot spot specification
Angle “b”: 0.75 ° (Specification)
Calculated distance “H”: Approx. 130 mm (5.15
in.)
1
iii)
2
i)
ii)
I4RS0A920005-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-11
Front Fog Light Removal and Installation (If
Equipped)
S7RS0B9206014
Removal1) Disconnect negative (–) cable at battery.
2) Remove front bumper, and then remove front bumper guard from front bumper referring to “Front
Bumper and Rear Bumper Components in Section
9K”.
3) Disconnect coupler from fog light.
4) Remove fog light screws (1), and remove front fog light (2).
Installation
Reverse removal procedure for installation nothing the
following:
• After installing, adjust aimi ng referring to “Front Fog
Light Aiming Adjustment with Screen (If Equipped)”.
Front Fog Light Bulb Replacement (If Equipped)S7RS0B9206015
WARNING!
• To avoid danger of being burned, don’t touch when the bulb is hot.
• Don’t touch glass surface of bulb to avoid deteriorate as the case may be unclear
when bulb light on at dirty condition.

1) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
2) Remove fog light bulb (1) as shown.
3) Replace fog light bulb and assemble all removed parts.
Front Fog Light Switch Inspection (If Equipped)S7RS0B9206016
NOTE
Front fog lights light up only when headlight
switch is in HEADLIGHT position (low or high
beams) or SMALL position. Front fog lights
turn OFF automatically when headlight
switch is turned to OFF position. If front fog
light switch holds ON position, front fog
lights turn ON automa tically when headlight
switch is tuned to HEADLIGHT position (low
or high beams) or SMALL position again.

Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Front Fog Light Relay Inspection (If Equipped)S7RS0B9206017
1) Check that there is no continuity between terminals “3” and “4”. If there is continuity, replace relay.
2) Connect battery positive (+ ) terminal to terminal “2”
of relay.
3) Connect battery negative (–) terminal to terminal “1” of relay.
4) Check continuity between terminals “3” and “4”. If there is no continuity when relay is connected to the
battery, replace relay.
1
2
I6RS0C920003-01
1
I4RS0A920020-01
1
2
3
4
5
Switch Position Terminal
ON (PUSH IN) 23
1
54
OFF
I4RS0A920021-01
“4”
“2” “1”
“3”
I4RS0A920022-01

Downloaded from www.Manualslib.com manuals search engine Instrumentation / Driver Info. / Horn: 9C-6
Component Location
Audio System Component LocationS7RS0B9303001
NOTE
Below figure shows left-hand steering vehicle. For right-hand steering vehicle, parts with (*) are
installed at the opposite side.

Diagnostic Information and Procedures
Speedometer and VSS Symptom DiagnosisS7RS0B9304001
Tachometer Symptom DiagnosisS7RS0B9304002
6
5
(a)
7
1
2
2
3
3
*4
I6RS0C930003-01
1. Radio assembly
3. Rear speaker5. Antenna 7. GPS antenna (if equipped)
2. Front speaker 4. Antenna feeder6. Antenna base : 5 N⋅m (0.5 kgf-m, 4.0 lb-ft)
Condition Possible cause Correction / Reference Item
Speedometer shows no
operation or incorrect
operation Circuit fuse blown
Replace fuse and check for short circuit.
Front wheel speed sensor or sensor ring
faulty (M/T model) Check front wheel speed sensor or sensor ring
referring to “Front / Rear Wheel Speed Sensor
On-Vehicle Inspection in
Section 4E” or “Front
Wheel Encoder On-Vehicle Inspection in
Section 4E”.
Output shaft speed sensor / VSS faulty
(A/T model) Check output shaft
speed sensor / VSS
referring to “Output Shaft Speed Sensor
Inspection in Section 5A”.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
ECM faulty Replace after making sure that none of above
parts is faulty.
ConditionPossible cause Correction / Reference Item
Tachometer shows no
operation or incorrect
operation Circuit fuse blown
Replace fuse and check for short circuit.
Wiring and/or grounding faulty Repair as necessary.
Combination meter faulty Replace combination meter.
ECM faulty Replace after making sure that none of above
parts is faulty.