Page 1353 of 1496

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-7
8) Remove key cylinder mounting bolt (1), and then remove key cylinder (2).
9) Disconnect door opening control rod (1) from outside handle.
10) Disconnect door lock motor lead wire at coupler. 11) Remove door latch screws (2) and remove door lock assembly (3).
Installation
Reverse removal procedure to install front door lock
assembly noting the following instructions.
• Apply grease to sliding parts of door latch assembly.
: Grease 99000–25010 (SUZUKI Super Grease A)
• Tighten door latch screws to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft) • Move door latch striker (2) up or down so its center
aligns with the center of groove “A” on the door lock
assembly (1) as shown.
Striker should be moved vertically and placed level.
Do not adjust door lock.
Tightening torque
Door latch striker screw (a): 10 N·m (1.0 kgf-m, 7.5
lb-ft)
• Move door latch striker (1) sideways to adjust door outer panel surface (2) flush with rear door outer
panel or body outer panel surface (3) as shown.
In order to correctly obtain door lock operation
increase or decrease number of shims inserted
between body and striker (1) to adjust it.
1 2
I4RS0B960005-01
1
2
3
I4RS0A960006-01
(a)
I4RS0A960008-01
3. Shaft
[A]: Front door
[B]: Rear door
I4RS0A960029-01
I3RM0A960013-01
Page 1354 of 1496

Downloaded from www.Manualslib.com manuals search engine 9F-8 Security and Locks:
Front Door Lock Assembly InspectionS7RS0B9606003
• Check that door open and closes smoothly and properly.
• Check that door stops in the secondary latched position properly (preventing door from opening
freely) and that door closed completely in the fully
latched position.
• Adjust door latch striker position, if necessary.
Power Door Lock Switch InspectionS7RS0B9606004
Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Door Key Cylinder Switch InspectionS7RS0B9606005
1) Remove front door trim refe rring to Step 1) to 3) of
“Front Door Glass Remo val and Installation in
Section 9E”
2) Check for continuity between terminals at each switch position. If check resu lt is not as specified,
replace door lock assembly.
1. Power door lock switch
I4RS0A960009-01
a b c
LOCK
OFF
UNLOCK
bcd
cbaRight side switch terminals
Left side switch terminals
d
I4RS0B960007-01
Page 1356 of 1496

Downloaded from www.Manualslib.com manuals search engine 9F-10 Security and Locks:
Rear Door Lock Assembly ComponentsS7RS0B9606007
Rear Door Lock Assembly Removal and
Installation
S7RS0B9606008
Removal1) Remove rear door glass referring to “Rear Door Glass Removal and Installation in Section 9E”.
2) Disconnect door lock motor lead wire.
3) Remove door latch mounting screws (1) and remove door latch assembly (2). Installation
Reverse removal procedure to install rear door lock
assembly referring to the following instruction and “Front
Door Lock Assembly Re
moval and Installation”.
• Tighten door latch screw to specified torque.
Tightening torque
Door latch screw (a): 5.0 N·m (0.5 kgf-m, 4.0 lb-ft)
Rear Door Lock Assembly InspectionS7RS0B9606009
• Check that door opens and closes smoothly and properly.
• Check that door stops in the secondary latched position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch strike r position, if necessary.
(a)
(b)
1
7
2
6
3 4
5
I4RS0A960012-02
1. Outside handle
: Apply lithium grease 99000-25010 to sliding part. 4. Latch striker 7. Out side handle cap
2. Outside handle frame : Apply lithium grease 99000-25010 to sliding part and spring. 5. Shim : 5.0 N
⋅m (0.5 kgf-m, 4.0 lb-ft)
3. Rear door latch assembly : Apply lithium grease 99000-25010 to sliding part. 6. Inside handle bezel : 10 N
⋅m (1.0 kgf-m, 7.5 lb-ft)
1
2
I4RS0A960013-01
(a)
I4RS0A960014-01
Page 1358 of 1496

Downloaded from www.Manualslib.com manuals search engine 9F-12 Security and Locks:
Installation
Reverse removal procedure to install rear end door lock
assembly noting the following instruction.
• Tighten rear end door latch bolt to specified torque.
Tightening torque
Rear end door latch bolt (a): 10 N·m (1.0 kgf-m,
7.5 lb-ft)
• Adjust door latch striker so that its center aligns with the center of groove in door latch base.
Tightening torque
Rear end door striker screw (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft)Rear End Door Lock Assembly InspectionS7RS0B9606012
• Check that door opens and closes smoothly and properly.
• Check that door stops in the secondary latched position properly (preventing door from opening
freely) and that door closes completely in the fully
latched position.
• Adjust door latch strike r position, if necessary.
Rear End Door Opener Switch InspectionS7RS0B9606013
1) Remove rear end door trim.
2) Disconnect rear end door switch coupler.
3) Check that there is continuity between terminals
when rear end door opener switch (1) is pushed.
4) Check that there is no continuity between terminals when rear end door opener switch (1) is not pushed.
If check result is not as specified, replace switch.
(a)
I4RS0A960018-01
(a)
I4RS0A960019-01
1
I4RS0A960020-01
Page 1363 of 1496
Downloaded from www.Manualslib.com manuals search engine Seats: 9G-1
Body, Cab and Accessories
Seats
Repair Instructions
Front Seat ComponentsS7RS0B9706001
2
4
1 3
11
6
3
4
6
7
8
(b)
(b)
10
5
(a)
or
94
5
(c)
(b)
10
or
A
A
B
AB
B
A
I6RS0C970001-02
1. Seat cushion 6. Knob or 11. Riser bolt
: Apply thread lock 99000-32100 or 99000-32030
to all around thread part of bolt.
2. Seat back 7. Side air bag module (if equipped) : 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Riser nut 8. Side air bag harness (if equipped) : 35 N⋅m (3.5 kgf-m, 25.5 lb-ft)
4. Cover or 9. Seat mounting bolt
: Apply thread lock 99000-32100 or 99000-
32030 to all around thread part of bolt. :28 N
⋅m (2.8 kgf-m, 20.5 lb-ft) (Seat lifter type)
35 N ⋅m (3.5 kgf-m, 25.5 lb-ft) (Non seat lifter
type)
5. Seat adjuster 10. Seat back mounting bolt
Page 1364 of 1496

Downloaded from www.Manualslib.com manuals search engine 9G-2 Seats:
Front Seat Removal and InstallationS7RS0B9706002
WARNING!
Refer to “Air Bag Warning in Section 00” before starting service work.
Removal1) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
2) Disconnect couplers for seat harness and side air bag, if equipped.
3) Remove 4 mounting bolts to remove seat assembly.
4) Disassemble and repair seat if necessary.
Installation
Reverse removal procedure to install front seat.
• If necessary tighten seat back and seat cushion, after tighten seat back mounting bolt (1) by hand, tighten completely as shown according to the alphabetical order.
• In the case of installing seat assembly to the body, insert se at adjuster pin in the location hole of the body. After seat
mounting bolt (2) is tightened by t he hand, tighten completely as shown according to the alphabetical order.
• Apply thread lock cement to seat mounting bolts and riser bolts. : Thread lock cement 99000–32100 (Thread Lock Cement 1305)
or
: Thread lock cement 99000–32030 (Thread Lock Cement Super 1303B)
• Torque to specifications as shown in “Front Seat Components”.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
1, d
1, b
1, a
1, c
2, a
2, b2, a
2, b
I6RS0C970002-01
Page 1370 of 1496

Downloaded from www.Manualslib.com manuals search engine 9J-1 Hood / Fenders / Doors:
Body, Cab and Accessories
Hood / Fenders / Doors
Repair Instructions
Hood Removal and InstallationS7RS0B9A06001
Removal
CAUTION!
Place cloth to prevent body from any
damage.
1) Remove hood silencer (4).
2) Disconnect window washer hose (1) from hood.
3) Remove 4 mounting bolts (3) to detach hood (2).
Installation
Reverse removal procedure noting the following.
• Apply sealant to contact face “A” of hood hinge. Specified sealant.
“A”: Sealant 99000–31110 (SUZUKI Bond
No.1215)
• Adjust hood lock position if necessary referring to “Hood Inspection and Adjustment”.
Hood Inspection and AdjustmentS7RS0B9A06002
Inspection
• Check that hood opens and closes smoothly and properly. Lubricate if necessary.
• Check that hood stops in the secondary latched position properly (preventing hood from opening
freely) and that hood closes completely in the fully
latched position.
• Adjust hood locks position, if necessary.
Adjustment
Adjust the following point:
• Hood position adjustment. Fore-and-aft and right-and-left adjustment.
Adjust hood clearance by loosening hood mounting
bolts. Refer to “Panel Clearance in Section 9K”.
• Vertical adjustment If only one side (right or left) of hood is not level with
front fender, make it level by tightening or loosening
hood cushion (1).
• Hood lock position adjustment a. Loosen hood lock bolts.
b. Adjust hood lock height position so the hood is locked without looseness.
c. Tighten hood latch bolts to specified torque.
Tightening torque
Hood latch bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-
ft)
d. Make sure the hood is locked smoothly and securely.
“A”
“A”
3
2
4
1
I4RS0A9A0001-01
I2RH019A0022-01
(a)
(a)I4RS0A9A0002-01
Page 1371 of 1496
Downloaded from www.Manualslib.com manuals search engine Hood / Fenders / Doors: 9J-2
Front Fender ComponentsS7RS0B9A06003
Front Fender Removal and InstallationS7RS0B9A06004
Removal1) Remove splash guard (if equipped) referring to “Splash Guard (If Equipped) Components in Section 9M”.
2) Remove front fender lining.
3) Remove front bumper referring to “Front Bumper and Rear Bumper Components in Section 9K”.
4) Remove headlight assembly referring to “Headlig ht Housing Removal and Installation in Section 9B”.
5) Disconnect connector from side turn signal lamp.
6) Remove front fender cover.
7) Remove front fender.
Installation
Reverse removal procedure to install fron t fender noting the following instruction.
• If paint on fender bolt is peeled off, be sure to apply paint again.
• Adjust panel clearance referring to “Panel Clearance in Section 9K”.
1 2
3
I4RS0A9A0003-01
1. Front fender lining
2. Front fender3. Front fender cover