2006 SUZUKI GRAND VITARA engine

7-23INSPECTION AND MAINTENANCE
79K21-03E
NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake
pads wear.Brake Pedal
79K138
With the engine running and the parking
brake set, measure the distance between
the brake pedal and floor carpet when the
pedal is depressed with approximately 300
N (66 lbs, 30 kg) of force. The minimum
distance required is as specified. Since
your vehicle’s brake system is self-adjust-
ing, there is no need for pedal adjustment.
If the pedal to floor carpet distance asmeasured above is less than the minimum
distance required, have your vehicle
inspected by your SUZUKI dealer.
NOTE:
When measuring the distance between the
brake pedal and floor wall, push in the floor
carpet as far as it goes and measure the
distance between the carpet surface and
the brake pedal.
60G104
Pedal to floor carpet minimum distance
“a”
80 mm (3.1 in.)
“a”
Floor carpet
WARNING
If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your SUZUKI dealer.
 Poor braking performance
 Uneven braking (brakes not work-
ing uniformly on all wheels.)
 Excessive pedal travel
 Brake dragging
 Excessive noise
 (Except ABS equipped vehicle)
Pedal pulsation (pedal pulsates
when pressed for braking.)
Tires: 6

7-24
INSPECTION AND MAINTENANCE
79K21-03E
Parking Brake Lever
60A226
Check the parking brake for proper adjust-
ment by counting the number of clicks
made by the ratchet teeth as you slowly
pull up on the parking brake lever to the
point of full engagement. The parking
brake lever should stop between the speci-
fied ratchet teeth and the rear wheels
should be securely locked. If the parking
brake is not properly adjusted or the
brakes drag after the lever has been fully
released, have the parking brake inspected
and/or adjusted by your SUZUKI dealer.
Steering Wheel
78K080
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before
you feel slight resistance. The play should
be between the specified values. Check
that the steering wheel turns easily and
smoothly without rattling by turning it all the
way to the right and to the left while driving
very slowly in an open area. If the amount
of free play is outside the specification or
you find anything else to be wrong, an
inspection must be performed by your
SUZUKI dealer.
Power Steering (if equipped)
64J155
(1) UPPER
(2) LOWER
Check the steering box case, vane pump
and hose connections for leaks or damage.Power Steering FluidCheck the fluid level by looking at the res-
ervoir in the engine compartment when the
fluid is cold (about room temperature).
Check that the fluid level is between the (1)
and (2) lines. If the fluid level is near the (2)
line, fill it up to the (1) line with an auto-
matic transmission fluid equivalent to ATF
DEXRON
®-II (Esso JWS 2326) or
DEXRON®-III. Do not overfill. Ratchet tooth specification “b”
5th – 7th
200 N (44 lbs, 20 kg)
“b”
EXAMPLE
Steering wheel play “c”
0 – 30 mm (0.0 – 1.2 in.)
“c”
EXAMPLE
(1)
(2)
Tires: 6

7-32
INSPECTION AND MAINTENANCE
79K21-03E Snow Tires
Your vehicle is equipped with all-sea-
son tires which are designed for use in
summer and most winter conditions.
For improved traction in severe winter
conditions, SUZUKI recommends
mounting radial snow tires on all four
wheels. Snow tires must be the same
size as the standard tires. Also be sure
to use the tires of the same type and
brand on all four wheels of your vehi-
cle.
GLOSSARY OF TIRE TERMI-
NOLOGYAccessory Weight – the combined
weight (in excess of those standard
items which may be replaced) of auto-
matic transmission, power steering,
power brakes, power windows, power
seats, radio, and heater, to the extent
that these items are available as fac-
tory-installed equipment (whether
installed or not).
Cold Tire Inflation Pressure – the pres-
sure in a tire that has been driven less
than 1 mile or has been standing for
three hours or more.
Curb Weight – the weight of a motor
vehicle with standard equipment
including the maximum capacity of
fuel, oil, and coolant, and, if so
equipped, air conditioning and addi-
tional weight optional engine.
Intended Outboard Sidewall – (1) the
sidewall that contains a whitewall,
bears white lettering or bears manu-
facturer, brand, and/or model name
molding that is higher or deeper than
the same molding on the other side-
wall of the tire, or (2) the outward fac-
ing sidewall of an asymmetrical tire
that has a particular side that mustalways face outward when mounted
on a vehicle.
Maximum Inflation Pressure – the
maximum cold inflation pressure a tire
is designed to support in normal ser-
vice.
Maximum Loaded Vehicle Weight –
the sum of curb weight, accessory
weight, vehicle capacity weight (total
load capacity), and production options
weight.
Normal Occupant Weight – 68 kilo-
grams times the number of occupants
specified in the second column of
Table 1 (shown below).
Occupant distribution – distribution of
occupants in a vehicle as specified in
the third column of Table 1 (shown
below).
Production Options Weight – the com-
bined weight of those installed regular
production options weighing over 2.3
kilograms in excess of those standard
items which they replace, not previ-
ously considered in curb weight or
accessory weight, including heavy
duty brakes, ride levelers, roof rack,
heavy duty battery, and special trim.
WARNING
(Continued) Do not use tire chains on the
spare tire. If you must use tire
chains, rearrange the wheels so
standard tires and wheels are
fitted to the rear axle.
 Replace the spare tire with a
new one as soon as the tread
wear indicator appears.
 When replacing the spare tire,
use a replacement tire with the
exact same size and construc-
tion.
Battery: 9
Fuses: 7

7-37INSPECTION AND MAINTENANCE
79K21-03E
Main Fuse Box
64J157
The main fuse, primary fuses and some of
the individual fuses are located in the
engine compartment. If the main fuse
blows, no electrical component will func-
tion. If a primary fuse blows, no electrical
component in the corresponding load
group will function. When replacing the
main fuse or a primary fuse, use a genuine
SUZUKI replacement.
Main Fuse / Primary Fuse
(1) 15A CPRSR A/C compressor fuse
(2) 20A O2 HTRO
2 sensor heater
fuse
(3) 15A THR MOT Throttle motor fuse
(4) 20A ATAutomatic transmis-
sion fuse
(5) 25A RR DEF Rear defogger fuse
(6) 15A HORN Horn fuse
(7) 20A FR FOG Front fog light fuse
(8) 20A MRR HTR Mirror heater fuse
(9) 40A FR BLWFront blower motor
fuse
(10) 30A ABS 2 ABS actuator fuse
(11) 50A ABS 1 ABS actuator fuse
(12) 20A FI Main fuse
(13) – – Blank
(14) 10A H/L LHead light high beam
fuse, left
(15) 10A H/L RHead light high beam
fuse, right
(16) 10A H/L Head light fuse
(17) 40A ST Starter motor fuse
(18) 40A IGN Ignition fuse
(19) 15A H/L LO LHead light low beam
fuse, left
(20) 15A H/L LO RHead light low beam
fuse, right
PRIMARY
FUSEINDIVIDUAL FUSE
60A LAMP Head light, Accessory,
Dome light, Sunroof,
Hazard light, Door lock,
Rear fog light, Stop
lamp, Tail light
50A IGN 2 Wiper/Washer, Power
window, Seat heater
40A 4WD 4WD actuator
30A RDTR 1 Radiator fan
30A RDTR 2 Radiator fan
WARNING
If a fuse in the main fuse box blows,
be sure to have your vehicle
inspected by an authorized SUZUKI
dealer. Always use a genuine SUZUKI
replacement. Never use a substitute
such as a wire even for a temporary
fix, or extensive electrical damage
and a fire can result.
Bulb Replacement: 7

7-38
INSPECTION AND MAINTENANCE
79K21-03E
Fuse under the Dash BoardFuse box
64J192
79K05765D045
The fuse box is located under the driver’s
side of the dashboard. To remove a fuse,
use the fuse puller provided in the fuse
box.
SPARESPARE
SPARE
SPARE
USE THE DESIGNATED
FUSES AND RELAYS ONLYSPARE SPARE
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)(I)
(J)
(L)
(M)
(N)
(O)
(P)
(Q)
(R)
(S)
(T)
(U)
(V)(K)
(W)
(X)
(A) 10A DOME Dome lamp fuse
(B) 10A STOP Stop lamp fuse
(C) – – Blank
(D) 15A ACC 3Accessory socket
fuse
(E) 10A CRUISE Cruise control fuse
(F) 15A ACC 2Cigar or Accessory
socket fuse
(G) 20A WIP Wiper fuse
(H) 15A IG2 SIGIgnition signal & Seat
heater fuse
(I) 10A BACK Back lamp fuse
(J) 10A ABS/ESPABS or ESP control-
ler fuse
(K) 10A A/B Air bag fuse
(L) 15A RADIO Radio fuse
(M) 15A HAZ Hazard light fuse
(N) 7.5A ST SIG Starter signal fuse
(O) 10A ECMEngine control
module fuse
(P) 25A S/R Sun roof motor fuse
(Q) 25A B/U Buck up fuse
(R) 10A TAIL Tail light fuse
(S) 20A D/LDoor lock actuator
fuse
(T) 15A ACCRadio, Remote door
mirror fuse
(U) 10A METER Meter fuse
(V) 15A IG COIL Ignition coil fuse
(W) – – Blank
(X) 30A P/W Power window fuse
Bulb Replacement: 7

7-41INSPECTION AND MAINTENANCE
79K21-03E
Spot Light (if equipped)Pull down the lens by using a flat blade
screwdriver covered with a soft cloth as
shown.
Ceiling-mount type (if equipped)
79K061
Remove the bulb holder by turning it coun-
terclockwise. Pull out the bulb.
HeadlightsLow beam
(Halogen headlamp)
79K089
66J108
Open the engine hood. Disconnect the
coupler. Remove the sealing rubber.
Push the retaining spring forward and
unhook it. Then remove the bulb. Install a
new bulb in the reverse order of removal.
High beam
78F072
Open the engine hood. Disconnect the
coupler while pushing the lock release.
Turn the bulb holder counterclockwise to
remove it.
Wiper Blades: 3

7-49INSPECTION AND MAINTENANCE
79K21-03E
Windshield Washer FluidFront and rear (if equipped)
66J008
66J116
Check that there is washer fluid in the tank
by looking at the washer fluid level gauge
which is attached to the cap of the washerfluid tank. If the fluid level is near empty,
refill it.
Use a good quality windshield washer
fluid, diluted with water as necessary.
Air Conditioning SystemIf you do not use the air conditioner for a
long period, such as during winter, it may
not give the best performance when you
start using it again. To help maintain opti-
mum performance and durability of your air
conditioner, it needs to be run periodically.
Operate the air conditioner at least once a
month for one minute with the engine
idling. This circulates the refrigerant and oil
and helps protect the internal components.
(or opposite side)
EXAMPLE
WARNING
Do not use “anti-freeze” solution in
the windshield washer reservoir. This
can severely impair visibility when
sprayed on the windshield, and also
damage your vehicle’s paint.
CAUTION
Damage may result if the washer
motor is operated with no fluid in the
washer tank.

EMERGENCY SERVICE
8
79K21-03E
60G411
EMERGENCY SERVICETire Changing Tool ............................................................. 8-1
Spare Tire Nut Lock (if equipped) ...................................... 8-1
Jacking Instructions ........................................................... 8-2
Changing Wheels ................................................................ 8-3
Jump Starting Instructions ................................................ 8-7
Towing a Disabled Vehicle ................................................. 8-8
If the Starter Does Not Operate .......................................... 8-8
If the Engine is Flooded ...................................................... 8-9
If the Engine Overheats ...................................................... 8-9