2006 SUBARU BAJA manual transmission

9-27
In case of emergency
– CONTINUED –
„Using a flat-bed truck
This is the best way to transport your vehicle. Use the
following procedures to ensure safe transportation.
1. Shift the selector lever into the “P” position for au-
tomatic transmission vehi cles or “1st” for manual
transmission vehicles.
2. Pull up the parking brake lever firmly.
3. Secure the vehicle onto the carrier properly with
safety chains. Each safety chain should be equally
tightened and care must be taken not to pull the chains
so tightly that the suspension bottoms out. „
Towing with all wheels on the ground
yNever turn the ignition switch to the “LOCK”
position while the vehicle is being towed be-
cause the steering wheel and the direction of
the wheels will be locked.y Remember that the brake booster and power
steering do not function when the engine is not
running. Because the engine is turned off, it will
take greater effort to operate the brake pedal
and steering wheel.
UB9072AAUB9071AA

11 - 1
11
Maintenance and service
Maintenance schedule ................................. 11-3
Maintenance precautions ............................ 11-3 Before checking or servicing in the engine compartment .................................................. 11-4
When you do checking or servicing in the engine compartment while the engine is
running ............................................................ 11-5
Engine hood .................................................. 11-5
Engine compartment overview ................... 11-8 Non-turbo models ............................................. 11-8
Turbo models .................................................... 11-9
Engine oil ...................................................... 11-10 Checking the oil level ....................................... 11-10
Changing the oil and oil filter .......................... 11-12
Recommended grade and viscosity ................ 11-15
Recommended grade and viscosity under severe driving conditions .............................. 11-16
Cooling system .... ....................................... .. 11-17
Hose and connections ...................................... 11-18
Engine coolant .................................................. 11-18
Air cleaner element ...................................... 11-23 Replacing the air cleaner element ................... 11-23
Spark plugs ................................................... 11-25 Recommended spark plugs ............................. 11-26
Drive belts ..................................................... 11-26
Manual transmission oil ............................... 11-27 Checking the oil level ....................................... 11-27
Recommended grade and viscosity ................ 11-29
Automatic transmission fluid ...................... 11-29 Checking the fluid level .................................... 11-29
Recommended fluid ......................................... 11-31
Front differential gear oil (AT vehicles) ...... 11-32
Checking the oil level ....................................... 11-32
Recommended grade and viscosity ............... 11-33
Rear differential gear oil . .............................. 11-33
Checking the gear oil level .............................. 11-33
Recommended grade and viscosity ............... 11-35
Power steering fluid ...................................... 11-36 Checking the fluid level .................................... 11-36
Recommended fluid ......................................... 11-38
Brake fluid ..................................................... 11-38 Checking the fluid level .................................... 11-38
Recommended brake fluid ............................... 11-39
Clutch fluid (MT vehicles) ............................ 11-40 Checking the fluid level .................................... 11-40
Recommended clutch fluid .............................. 11-41
Brake booster ................................................ 11-42
Brake pedal .................................................... 11-42 Checking the brake pedal free play ................ 11-42
Checking the brake pedal reserve distance ... 11-43
Clutch pedal (Manual transmission vehicles) ..................................................... 11-43Checking the clutch function .......................... 11-43
Checking the clutch pedal free play ............... 11-44
Replacement of brake pad and lining ......... 11-44 Breaking-in of new brake pads and linings .... 11-45
Parking brake stroke ......... ........................... 11-46
Tires and wheels ............. .............................. 11-46

11 - 8
Maintenance and service
Engine compartment overviewEngine
Compartment overview
„ Non-turbo models
12 3 4567
8
9
10
11
12
13
UBB106BB
1) Manual transmission oil level
gauge (MT) (page 11-27) or Dif-
ferential gear oil level gauge
(AT) (page 11-32)
2) Air cleaner element (page 11- 23)
3) Clutch fluid reservoir (page 11-
40)
4) Automatic transmission fluid lev- el gauge (page 11-29)
5) Brake fluid reservoir (page 11- 38)
6) Windshield washer tank (page
11-53)
7) Fuse box (page 11-59)
8) Battery (page 11-58)
9) Engine oil filler cap (page 11-10)
10) Engine coolant reservoir (page 11-18)
11) Radiator cap (page 11-18)
12) Engine oil level gauge (page 11- 10)
13) Power steering fluid reservoir (page 11-36)

11 - 9
Maintenance and service
– CONTINUED –
„Turbo models
1
11 1 0 9 8
12
13 23
45 67
UBB098CB
1) Air cleaner element (page 11-
23)
2) Manual transmission oil level gauge (MT) (page 11-27) or Dif-
ferential gear oil level gauge
(AT) (page 11-32)
3) Clutch fluid reservoir (page 11-
40)
4) Automatic transmission fluid lev- el gauge (page 11-29)
5) Brake fluid reservoir (page 11- 38)
6) Windshield washer tank (page
11-53)
7) Fuse box (page 11-59)
8) Battery (page 11-58)
9) Engine oil filler cap (page 11-10)
10) Engine coolant reservoir (page 11-18)
11) Engine oil level gauge (page 11- 10)
12) Radiator cap (page 11-18)
13) Power steering fluid reservoir (page 11-36)

11 -2 7
Maintenance and service
– CONTINUED –
in (mm)
To check belt tension, place a straightedge (ruler)
across two adjacent pulleys and apply a force of 22 lbs
(98 N, 10 kg) midway between the pulleys by using a
spring scale. Belt deflection should be the amount
specified.Manual transmission oilManual transmission oil
Oil level
Manual transmission
„ Checking the oil level0
Non-turbo models
1) Yellow handle
Deflection
New belt Used belt
A 0.28 – 0.35 (7.0 – 9.0) 0.35 – 0.43 (9.0 – 11.0)
B 0.30 – 0.33 (7.5 – 8.5) 0.35 – 0.40 (9.0 – 10.0)
1
UBB004DB

11 - 2 8
Maintenance and service
Turbo models
1. Park the vehicle on a level surface and stop the en-
gine.
2. Pull out the dipstick, wipe it clean, and insert it
again. 1) Upper level
2) Lower level
3. Pull out the dipstick again and check the oil level on
it. If it is below the lower level, add oil through the dip-
stick hole to bring the level up to the upper level.
Be careful not to spill manual transmission oil
when adding it. If oil touches the exhaust pipe,
it may cause a bad smell, smoke, and/or a fire.
If oil gets on the exhaust pipe, be sure to wipe
it off.
UGB001JA
L F
F
L1
2 1
2
USB526BB

11 -4 3
Maintenance and service
– CONTINUED –
tact your SUBARU dealer. „Checking the brake pedal reserve dis- tance
„Checking
„ Brake pedal reserve distance
„ Brake pedal
„ Reserve distance
1) More than 2.56 in (65 mm)
Depress the pedal with a force of approximately 66 lbs
(294 N, 30 kg) and measure the distance between the
upper surface of the pedal pad and the floor.
When the measurement is smaller than the specifica-
tion, or when the pedal does not operate smoothly,
contact with your SUBARU dealer. Clutch pedal (Manual transmission
vehicles)Clutch pedal
Check the clutch pedal free play and reserve distance
according to the maintenance schedule in the “War-
ranty and Maintenance Booklet”. „
Checking the clutch function
„Checking
„ Clutch functionCheck the clutch engagement and disengagement.
1. With the engine idling, check that there are no ab-
normal noises when the clutch pedal is depressed,
and that shifting into 1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal slowly to
check that the engine a nd transmission smoothly cou-
ple without any sign of slippage.
1
HSB050BB

14-6
Index
LSD (Limited slip differential) ............................ 7-30 M
Main fuse ......................................................... 11-61
Maintenance
Precautions .................................................. 11-3
Schedule .............. ........................................ 11-3
Seatbelt ........................................................ 1-21
Malfunction indicator lamp (Check Engine
light) ............................................................... 3-12
Manual transmission ......................................... 7-12
Manual transmission oil ................................... 11-27
Map light .............................................................. 6-3
Maximum load limits .......................................... 8-25
Meters and gauges ............................................. 3-6
Mirrors ............................................................... 3-30
Moonroof ........................................................... 2-36 N
New vehicle break-in driving – the first 1,000
miles (1,600 km) .............................................. 8-2
O
Odometer/Trip meter ........................................... 3-6
Off road driving .................................................... 8-9 Oil level
Engine ........................................................ 11-10
Front differential (AT vehi cles) ................... 11-32
Manual transmission .................................. 11-27
Rear differential .............. ............................ 11-33
Oil pressure warning light .................................. 3-13
Outside mirrors .................... .............................. 3-32
Overheating engine ........................................... 9-21 P
Parking Brake ............................................................ 7-35
Brake stroke ............................................... 11-46
Light switch ................................................... 3-23
Periodic inspections ............................................ 8-6Power
Door locking switches ..................................... 2-5
Steering ........................................................ 7-31
Steering fluid .............................................. 11-36
Windows ....................................................... 2-25
R
Rear Center console ............................................... 6-6
Combination lights ...................................... 11-72
Differential gear oil ..................................... 11-33
Seats .............................................................. 1-9