2006 SSANGYONG RODIUS brake

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ESP SYSTEM
RODIUS 2007.07
4892-01
3) Vehicle Control During Cornering
The figure below shows the vehicle controls by ESP system under various situations such as
when the brake pedal is pressed (or not pressed) during cornering and when the ABS is
operating or when just the conventional brake is operating during braking. It also includes the
vehicle conditions when the TCS that is included in the ESP system is operating.

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RODIUS 2007.07
4892-01
ESP SYSTEM
4) HBA (Hydraulic Brake Assist System)
(1) Purpose
HBA (Hydraulic Brake Assist) system helps in an emergency braking situation when the driver
applies the brake fast, but not with sufficient pressure, which leads to dangerously long braking
distance. ECU recognizes the attempt at full braking and transmits the signal calling for full
brake pressure from the hydraulic booster. An inexperienced, elderly or physically weak drive
r
may suffer from the accident by not fully pressing the brake pedal when hard braking is
required
under emergency. The HBA System increases the braking force under urgent situations to
enhance the inputted braking force from the driver.
Based on the fact that some drivers depress the brake pedal too soft even under when hard
braking is necessary, the HECU system is a safety supplementary system that builds high
braking force during initial braking according to pressure value of the brake pressure senso
r
and the pressure changes of the pressure sensor intervals.
When the system is designed to apply high braking force when brake pedal is depressed softly
by an elderly or physically weak driver, the vehicle will make abrupt stopping under normal
braking situation due to high braking pressure at each wheels.

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ESP SYSTEM
RODIUS 2007.07
4892-01
(2) Operation
The brake pressure value and the changed value of the pressure sensor are the conditions in
which the HBA System operates. There are 2 pressure sensors under the master cylinder.
When the ESP ECU system determines that emergency braking is present, the pump operates,
the brake fluid in the master cylinder is sent to the pump and the braking pressure is delivered
to the wheels via the inlet valves.
If the drive depress the brake pedal slowly, the pressure change is not high. In this case, only
the conventional brake system with booster is activated.

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RODIUS 2007.07
4892-01
ESP SYSTEM
(1) System Overview
When equipped with ABS, the braking force at each wheel will be controlled with 3-channel 4-
sensor method. And when equipped with ESP, 4 wheels will be controlled independently with 4-
channel method. (When controlling ABS system only, it will be operated with 3-channel
method.) When compared to the vehicle equipped with ABS/EBD only, the internal hydraulic
circuit has a normally-open separation valve and a shuttle valve in primary circuit and in
secondary circuit. When the vehicle brakes are not applied during engine running or when
applying the non-ABS operating brakes, the normally-open separation valve and the inlet valve
are open, whereas the normally-closed shuttle valve and the outlet valve are closed. When the
ESP system is operating, the normally-open separation valve will be closed by the solenoid
valve operation and the hydraulic circuit will be established by the shuttle valve. Then, the inlet
and outlet valves will be
closed or open depending on the braking pressure increase, decrease or unchanged
conditions.
<0d96007b008f008c0047009e00880099009500900095008e004700930088009400970047008a00960094008c009a004700960095004700880095008b0047009e00880099009500900095008e00470089008c008c00970047009a0096009c0095008b009a00
47009e008f008c00950047009b008f008c0047006c007a0077> is operating
▶Driving feeling when the ESP is operating
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7a007700470090009a004700960097008c00990088009b0090>ng When the ESP operates during vehicle movement, the ESP warning lamp on the instrument
panel flickers and beep comes on every 0.1 seconds. The ESP operation shows that the
vehicle stability is extremely unstable and it is used to warn the driver. The ESP system is just a
supplementary system for the vehicle motion and it cannot control the vehicle when it exceeds
the physical limits. Do not solely rely on the system but be advised to drive the vehicle safely.
When the ESP system activates, the driving feeling can be different depending on vehicle
driving conditions. For example, you will feel differently when the ESP system is activated
during when ABS is operating with the brakes applied and when brakes are not applied on a
curve. Thus, the ESP system would make the driver feel more abruptly when the brakes are
applied during the ESP system activation.
The ESP system may transfer noise and vibration to the driver due to the pressure changes
caused by the motor and valve operations in a very short period of time. Extreme cornering will
trigger the ESP operation and this will make the driver feel noise and vibration due to sudden
brake application. Also, the ESP system controls the engine output. So, the driver may notice
the engine output decrease even when the accelerator pedal is being applied.

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ESP SYSTEM
RODIUS 2007.07
4892-01
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96009a0090009b009000960095>
In this position, the separation valve and the inlet valve are open (normal open), the electrically
operated shuttle valve and the outlet valve are closed. When the brake is applied under these
conditions, the brake fluid will be sent to each wheel via the separation valve and inlet valve.

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ESP SYSTEM
RODIUS 2007.07
4892-01
▶Hydraulic Diagram of HBA
The above figure shows one front and one rear wheel and the same hydraulic circuit forms as
in the ESP operation.
When HECU recognizes that it is an emergency and it is required for hard braking, depending
on the pressure value of the brake pressure sensor and pressure changes caused by the
pressure sensor timing, it operates the pump immediately to apply the brake pressure at the
wheels.
Then, the pressure in the pump increases until just before the corresponding wheel gets locked.
The motor still keeps rotating and the outlet valve and the separation valve are will stay closed.
When the wheel starts to lock, the HBA function cancels and switches to ABS operation.

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RODIUS 2007.07
4892-01
ABS SYSTEM
2. GENERAL INFORMATION
The aim of the ABS is to mmaintain steerability and driving stability and to take the burden off
the driver. If the stopping distance is shorter on some road surfaces (carriageway conditions),
this is a gift of physics and not a development aim.
ABS is a device which senses that one or more of the wheels are locking up during braking. It
monitors the rotational speeds of the wheels and reduces hydraulic pressure to any wheel it
senses locking up. It is controlled by both mechanical and electronic components. When you
apply the brakes, the ABS will regulate the flow of brake fluid being delivered to the brake
calipers. By the use of electronic computers, the brakes rapidly alternate (at a rate of 30 times
per second) from full pressure to full release.
1) DRIVING PHYSICS
To give you a better understanding of the tasks and functions of ABS, we will first look at the
physics principles.
(1) The Stopping Distance
The stopping distance depends on the vehicle weight and initial speed when braking starts.
This also applies for vehicle with ABS, where ABS always tries to set an optimum brake force
on each wheel. As great forces are exerted between the tires and the carriageway when
braking, even with ABS the wheels may scream and rubber is left on the road. With an
ABS
skid mark one may be able to clearly recognize the tire profile. The skid mark of an ABS vehicle
does not however leave any hint of the speed of the vehicle in the case of an accident, as it can
only be clearly drawn at the start of braking.
(2) Brake Force on a Wheel
The maximum possible brake force on a wheel depends on the wheel load and the adhesion
coefficient between tire and carriageway. With a low adhesion coefficient the brake force, which
can be obtained is very low. You are bound to know the result already from driving on winte
r
roads. With a high adhesion coefficient on a dry road, the brake force, which can be obtained,
is considerably higher. The brake force, which can be obtained, can be calculated from below
formula:

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ABS SYSTEM
RODIUS 2007.07
4892-01
Maximum brake force ▶
FBmax = Vehicle Weight x Adhesion
coefficientmh
The braking process cannot be described
sufficiently accurately with the brake forces
calculated. The values calculated only apply
if the wheel is not locked. In the case of a
locking wheel, the static friction turns into
lower sliding friction, with the result that the
stopping distance is increased. This loss of
friction is termed “slip” in specialist
literature.
Slip ▶
The brake slip is the difference between the vehicle speed and the wheel circumference speed.
If the wheel locks, the slip is greatest, that is 100 %. If the wheel is running freely and unbraked,
the slip is the lowest, equal to 0 %. Slip can be calculated from the vehicle speed Vveh and the
wheel speed Vw. The equation for this is:
S = X 100 %
Vveh = 100 km/h, Vw = 70 km/h
S = X 100 %
The slip is 30 %.
Vveh - Vw
Vveh
100 - 70
100