Contents
4Accessories, parts replacement and
modifications
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories and parts . . . . . . . . . . . . . . . . . . . . .
Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof aerial* . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mobile telephones and two-way radios . . . . . . .
Fitting a towing bracket* . . . . . . . . . . . . . . . . . . .
Checking and refilling levels
. . . . . . . . . . . . . .
Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Petrol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Working in the engine compartment . . . . . . . . .
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer fluid and windscreen wiper blades . . . .
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If and when
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle tools, spare wheel . . . . . . . . . . . . . . . . .
Wheel change . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lamp change . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump-starting . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing and tow-starting . . . . . . . . . . . . . . . . . . .
Te c h n i c a l D a t a
. . . . . . . . . . . . . . . . . . . . . . .
General notes on the technical data
. . . . . . .
What you should be aware of . . . . . . . . . . . . . . .
How are the figures measured? . . . . . . . . . . . . .
Towing a trailer . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Te ch n ica l D ata
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking fluid levels . . . . . . . . . . . . . . . . . . . . . .
Petrol engine 1.2 47 kW (64 CV) . . . . . . . . . . . . Petrol engine 1.4 16 V 55 kW (75 CV) . . . . . . . .
Petrol engine 1.4 16 V 55 kW (75 CV) Automatic
Petrol engine 1.4 16 V 74 kW (101 CV) . . . . . . .
Petrol engine 2.0 85 kW (115 CV) . . . . . . . . . . .
Diesel engine 1.4l TDI 51 kW (70 bhp) . . . . . . .
Diesel engine 1.4l TDI 55 kW (75 bhp) . . . . . . .
Diesel engine 1.4l TDI 59 kW (80 bhp). . . . . . . .
Diesel engine 1.9l SDI 47 kW (64 bhp) . . . . . . .
Diesel engine 1.9l TDI 47 kW (101 bhp) . . . . . .
Diesel engine 1.9l TDI 96 kW (131 bhp) . . . . . .
Dimensions and capacities . . . . . . . . . . . . . . . .
Index
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162
162
162
163
163
164
166
166
167
168
169
172
177
179
182
183
185
191
191
191
197
204
214
217
219
219
219
221
222
222
224
224
225 226
228
229
231
232
234
235
237
239
241
243
245
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itag, 7. Oktober 2005 6:00 18
Cockpit
52InstrumentsInstrument overview
The instruments display the vehicle operating status.Fig. 32 Detail of the dash panel: InstrumentsThe layout of the instruments depends upon the model and engine.
Rev counter* ⇒ page 53
Coolant temperature gauge ⇒page 53
Fuel gauge ⇒ page 54
Speedometer ⇒page 54 Digital clock*/Outside temperature display*/Multifunction
d
ispla y ⇒ pa
ge 54
Display field for selector lever position ⇒page 58
Distance display with service interval display* ⇒page 55
A1A2A3A4
A5A6A7
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Cockpit53
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Rev counter
The rev. counter displays the engine speed in revolutions per
minute.The start of the red zone on the dial ⇒ page 52, fig. 32 indicates the
maximum engine speed which may be used briefly when the engine is warm
and after it has been run in properly. However, it is advisable to change up a
gear or move the selector lever to D (or li ft your foot off the accelerator) before
the needle reaches the red zone.
Caution
The rev counter needle must never enter the red zone on the scale. Risk of
engine damage.
For the sake of the environment
Changing up a gear early will help you to save fuel and minimise engine
noise.
Engine coolant temperature display
This gauge shows the engine coolant temperature.
Needle in cold zone
Avoid high engine speeds and heavy engine loads ⇒fig. 33.
Needle in normal zone
In normal driving conditions, the needle should be in the middle section of
the scale. The temperature may also rise when the engine is working hard,
especially at high outside temperatures. This is no cause for concern, as long
as the warning lamp does not light up on th e instrument panel.
Needle in warning zone
The warning lamp* ⇒page 60, fig. 40 will light up and a buzzer will be
heard if the needle is in the warning zone. Stop the car and switch off the
engine. Check the coolant level ⇒ page 177 ⇒ .
Even if the coolant level is correct do not continue driving. You should obtain
technical assistance.
A4
Fig. 33 Engine coolant
temperature
AAABACAC
A2
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Cockpit
54
WARNING
When working in the engine compartment, always bear in mind the safety
wa rnings ⇒ page 169.
Caution
Accessories in front of the air inlet reduce the cooling effect of the coolant. At
high outside temperatures and high engine loads, there is a risk of the
engine overheating.Fuel gauge
and reserve indicator
Details of the instrument panel: Fuel gauge
The fuel tank has a capacity of approx. 45 litres. When the needle reaches the red area of the reserve zone
⇒fig. 34 , the
warning lamp will light and an acoustic signal will sound reminding the driver
to refuel. At this point there are still about 7 litres of fuel in the tank.
SpeedometerThe speedometer is equipped with a digital odometer and a trip counter, in
addition to a service intervals display.
During the running-in period, the instructions shown on ⇒page 143 should
be followedDigital display in the instrument panelDigital clock *– Turn the setting knob ⇒page 52, fig. 32 anti-clockwise to
the stop to set the hour. If the kn ob is turned briefly anti-clock-
wise the clock will advance one hour further.
– Turn the setting knob clockwise to the limit stop to set the minutes. If the knob is turned briefly clockwise the clock will
advance one minute further.
Fig. 34 Fuel gauge
A5
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Cockpit61
Safety First
Operating instructions
Tips and Maintenance
Te c h n i c a l D a t a
Item
Symbol Meaning of warning and control lamps Further information
Alternator fault ⇒page 62
Side/dipped lights ⇒page 62
Electro-hydraulic steering ⇒page 63
Engine fault (petrol engine) ⇒ page 63
Glow plug system (diesel engine)
Lit up: Glow plug system switched on
Flashing: engine fault.
⇒ page 63
Turn signals in operation ⇒page 63
Coolant level / coolant temperature ⇒page 64
Main beam switched on ⇒page 64
Fuel level / reserve ⇒page 64
Anti-lock brake system (ABS) * ⇒page 65
Parking brake applied
or low brake fluid level or
fault in brake system ⇒
page 65
Airbag or belt tension device system fault or airbag disabled ⇒page 26 ⇒page 29
Seat belt warning lamp* ⇒page 17
Fault in the emission control system ⇒page 66
A1A2A3A4A4A5A6A7A8A9A10A11A12A13
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Cockpit
64Coolant Level* / temperature
The warning lamp lights up if the coolant temperature is too
high or if the coolant level is too low.There is a fault if:•
The warning symbol does not go out again after a few seconds.
•
The warning lamp lights up or flashes while the vehicle is moving, while
three acoustic warning signals ⇒ are emitted.
This means that either the coolant level is too low or the coolant temperature
is too high.
Coolant temperature too high
First look at the coolant temperature gauge. The coolant temperature is too
high if the needle is over the warning area on the dial. Stop the vehicle,
switch off the engine and wait for it to cool down. Check the coolant level.
If the coolant level is correct, the overheating may be caused by a malfunction
of the radiator fan. Check the radiator fan fuse and have it replaced if neces-
sary ⇒page 197.
If the warning lamp lights up again after driving on for a short distance, stop
the vehicle and switch off the engine. Contact an Authorised Service Centre
or a qualified workshop.
Coolant level too low
First look at the coolant temperature gauge. If the needle is in the normal
range, top up with coolant at the earliest opportunity ⇒ .
WARNING
•
If your vehicle is immobilised for any technical reasons, move it to a
safe distance from traffic. Turn off the engine, turn on the hazard lights and
place the warning triangle.
•
Never open the bonnet if you can see or hear steam or coolant escaping
from the engine compartment. Risk of scalding. Wait until you can no
longer see or hear escaping steam or coolant.
•
The engine compartment of any motor vehicle is a dangerous area!
Before carrying out any work in th e engine compartment, switch off the
engine and a llow it to cool down. Al ways note the corresponding warnings
⇒ page 169.
Main beam headlights
This warning lamp lights up when the main beams are on.The warning lamp
lights up when the main beams are on or when the
headlight flasher is operated.
Fu rther information ⇒ page 91
.
Fuel level / reserve
This symbol lights up to indicate that the fuel tank is down to
the reserve level.This lights when only 7 litres of fuel remain in the tank. Also, an audible
warning is given. This serves as a reminder to fill up with fuel at the earliest
opportunity ⇒page 166.
WARNING (continued)
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Air conditioning
114
–Close outlets 3 .
– Open and turn outlets towards side windowsWhen the windows are demisted and as a preventive measure, the switch
can be set in position
, thus obtaining geater comfort while preventing the
windows from misting again. Heating system
Maximum heat output, which is needed to defrost the windows quickly, is
only available when the engine has reached its operating temperature.
Note
Remember that the temperature of the engine coolant should be optimum to
ensure that the heating system functions correctly ( except in vehicles fitted
with additional heating*)
Air outlets
A3
A4
AC
Fig. 85 Air vent
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Air conditioning
116
Air distribution control ⇒page 116
Air recirculation button ⇒page 117
Button – Coolant on button ⇒page 116WARNING
For your safety, the windows should never be fogged up or covered with
snow or ice. This is essential to ensure good visibility. Please familiarize
yourself with the correct operation of the heating and ventilation system,
including the demist/defrost functions for the windows.
Note
Please observe the general notes .Vehicle interior heating or cooling system
Heating of the vehicle interior
– Disconnect the cooling system using button ⇒fig. 87 (the
button light goes off).
– Turn the temperature selector to set the desired temperature. We recommend 22°C .
– Turn the blower switch to one of the settings 1-4.
– Use the air distribution control to guide the flow of air in the required direction: (to the windscreen), (to the upper
body), (to the footwell) and (to the windscreen and to the
footwell).
Cooling the passenger compartment
– Connect the cooling system with button (the button light
should light up).
– Turn the temperature control switch until the desired interior temperature is obtained.
– Turn the blower switch to one of the settings 1-4.
– Use the air distribution control to guide the flow of air in the required direction: (to the windscreen), (to the upper
body), (to the footwell) and (to the windscreen and to the
footwell).Heating system
Maximum heat output, which is needed to defrost the windows quickly, is
only available when the engine has reached its operating temperature.
ACAD
AE
AC
Fig. 87 On the instru-
ment panel: air condi-
tioner controls
AC
AAAC
AC
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