2006 SAAB 9-2X clutch

Maintenance and service
11 - 7
– CONTINUED –
11
Turbo models
12 3456
7 8 9 10 11 12 13
B00466
1) Air cleaner element (page 11-15)
2) Manual transmission oil level gauge
(MT) (page 11-19) or Differential gear
oil level gauge (AT) (page 11-22)
3) Automatic transmission fluid level
gauge (page 11-20)
4) Clutch fluid reservoir (page 11-26)
5) Brake fluid reservoir (page 11-25)
6) Fuse box (page 11-40)
7) Battery (page 11-39)
8) Windshield washer tank (page 11-35)
9) Engine oil filler cap (page 11-8)
10) Engine coolant reservoir
(page 11-13)
11) Engine oil level gauge (page 11-8)
12) Radiator cap (page 11-13)
13) Power steering fluid reservoir
(page 11-24)
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11 - 2 6
Maintenance and service

Recommended brake fluidFMVSS No. 116, fresh DOT 3 or DOT 4brake fluid
Clutch fluid (MT vehicles)
Checking the fluid levelCheck the fluid level on the outside of the
reservoir. If the level is below “MIN” level
mark, add the recommended clutch fluid
to “MAX” level mark.
Use only clutch fluid from a sealed con-
tainer.

Never splash the brake fluid over
painted surfaces or rubber parts.
Alcohol contained in the brake flu-
id may damage them.

Be careful not to spill brake fluid
when adding it. If brake fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If brake fluid gets on the ex-
haust pipe, be sure to wipe it off.
B00126
Never let clutch fluid contact your
eyes because clutch fluid can be
harmful to your eyes. If clutch fluid
gets in your eyes, immediately flush
them thoroughly with clean water.
For safety, when performing this
work, wearing eye protection is ad-
visable.

Clutch fluid absorbs moisture
from the air. Any absorbed mois-
ture can cause improper clutch
operation.

If the vehicle requires frequent re-
filling, there may be a leak. If you
suspect a problem, have the vehi-
cle checked at your Saab dealer.

Never use different brands of
clutch fluid together.

When clutch fluid is added, be
careful not to allow any dirt into
the tank.

Never splash the clutch fluid over
painted surfaces or rubber parts.
Alcohol contained in the clutch
fluid may damage them.
A1910BE-A-GSAAB.book Page 26 Tuesday, September 6, 2005 8:37 AM
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Maintenance and service
11 - 2 7
11
– CONTINUED –

Recommended clutch fluidFMVSS No. 116, fresh DOT 3 or 4 brake flu-id
Brake boosterIf the brake booster does not operate as
described in the following, have it checked
by your Saab dealer.
1. With the engine off, depress the brake
pedal several times, applying the same
pedal force each time. The distance the
pedal travels should not vary.
2. With the brake pedal depressed, start
the engine. The pedal should move slight-
ly down to the floor.
3. With the brake pedal depressed, stop
the engine and keep the pedal depressed
for 30 seconds. The pedal height should
not change.
4. Start the engine again and run for ap-
proximately one minute then turn it off.
Depress the brake pedal several times to
check the brake booster. The brake boost-
er operates properly if the pedal stroke de-
creases with each depression.
Brake pedalCheck the brake pedal free play and re-
serve distance according to the mainte-
nance schedule in the “Saab Warranty
and Service Record Booklet”.
Checking the brake pedal free
play1) 0.04 – 0.12 in (1.0 – 3.0 mm)Stop the engine and firmly depress the
brake pedal several times. Lightly press
the brake pedal down with one finger to
check the free play with a force of less
than 2 lbs (10 N, 1 kg).
If the free play is not within proper specifi-
cation, contact your Saab dealer.
Be careful not to spill clutch fluid
when adding it. If clutch fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If clutch fluid gets on the ex-
haust pipe, be sure to wipe it off.
Avoid mixing DOT 3 and DOT 4
brake fluids even if they are of the
same brand.
1
B00377
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11 - 2 8
Maintenance and service

Checking the brake pedal re-
serve distance1) More than 2.56 in (65 mm)Depress the pedal with a force of approxi-
mately 66 lbs (294 N, 30 kg) and measure
the distance between the upper surface of
the pedal pad and the floor.
When the measurement is smaller than
the specification, or when the pedal does
not operate smoothly, contact with your
Saab dealer.
Clutch pedal (MT vehicles)Check the clutch pedal free play and re-
serve distance according to the mainte-
nance schedule in the “Saab Warranty
and Service Record Booklet”.
Checking the clutch functionCheck the clutch engagement and disen-
gagement.
1. With the engine idling, check that there
are no abnormal noises when the clutch
pedal is depressed, and that shifting into
1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal
slowly to check that the engine and trans-
mission smoothly couple without any sign
of slippage.

Checking the clutch pedal
free play1) 0.16 – 0.51 in (4.0 –13.0 mm)Lightly press the clutch pedal down with
your finger until you feel resistance, and
check the free play.
If the free play is not within proper specifi-
cation, contact your Saab dealer.
1
B00378
1
B00377
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Index
14-3
14
CHECK ENGINE warning light/Malfunction indicator
lamp .............................................................................. 3-11
Checking
Brake pedal free play ................................................. 11-27
Brake pedal reserve distance .................................... 11-28
Clutch function ........................................................... 11-28
Clutch pedal free play ................................................ 11-28
Engine oil level ............................................................ 11-8
Fluid level .................................. 11-20, 11-24, 11-25, 11-26
Gear oil level ......................................... 11-19, 11-22, 11-23
Child restraint systems ..................................................... 1-22
Installation with A/ELR seatbelt ................................... 1-25
Lower and tether anchorages ...................................... 1-29
Child safety ............................................................................ 5
Locks ........................................................................... 2-17
Chime
Key ................................................................................ 3-5
Seatbelt ................................................................ 1-10, 3-9
Cigarette lighter socket ....................................................... 6-5
Cleaning
Aluminum wheels ........................................................ 10-3
Interior ......................................................................... 10-5
Ventilation grille ........................................................... 4-11
Climate control system
Automatic ....................................................................... 4-7
Manual ........................................................................... 4-3
Clock ................................................................................ 3-15
Clutch fluid ...................................................................... 11-26
Clutch pedal ................................................................... 11-28
Coat hook ........................................................................... 6-8
Coin tray ............................................................................. 6-4
Cooling system ............................................................... 11-12Corrosion protection .................................................. 8-8, 10-4
Cruise control .................................................................... 7-21
Indicator light ................................................................ 3-14
Set indicator light ......................................................... 3-15
Cup holder .......................................................................... 6-5
D
Daytime running light system ............................................ 3-17
Differential gear oil
Front ........................................................................... 11-22
Rear ........................................................................... 11-23
Dimensions ....................................................................... 12-2
Disarming the system ....................................................... 2-15
Disc brake pad wear warning indicators ........................... 7-16
Dome light ................................................................ 6-2, 11-52
Door locks ........................................................................... 2-4
Door open warning light .................................................... 3-13
Drive belts ....................................................................... 11-18
Driving
Car phone/cell phone ........................................................ 7
Drinking ............................................................................. 6
Drugs ................................................................................ 7
Foreign countries ........................................................... 8-4
Pets ................................................................................... 7
Snowy and icy roads ...................................................... 8-7
Tips ......................................................................... 7-9, 8-5
Tired or sleepy .................................................................. 7
E
EBD (Electronic brake force distribution) system ............. 7-18
Electrical system ............................................................... 12-3
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14-4
Index
Electronic Brake Force Distribution (EBD) system ........... 7-18
Emergency Locking Retractor (ELR) ................................ 1-10
Engine
Compartment overview ................................................. 11-6
Coolant ....................................................................... 11-13
Exhaust gas (Carbon monoxide) ............................... 6, 8-2
Hood ............................................................................. 11-4
Oil ................................................................................. 11-8
Overheating ................................................................. 9-10
Starting .......................................................................... 7-6
Stopping ........................................................................ 7-8
Exterior care ..................................................................... 10-2
F
Flat tires ............................................................................. 9-4
Floor mat ............................................................................ 6-8
Fluid level
Automatic transmission .............................................. 11-20
Brake .......................................................................... 11-25
Clutch ......................................................................... 11-26
Power steering ............................................................ 11-24
Folding down the rear seat ................................................. 1-7
Front
Differential gear oil ...................................................... 11-22
Fog light button ............................................................ 3-19
Seatbelt pretensioners ................................................. 1-19
Seats ............................................................................. 1-2
Turn signal light .......................................................... 11-49
Fuel .................................................................................... 7-2
Economy hints ............................................................... 8-2
Filler lid and cap ............................................................ 7-3
Gauge ............................................................................ 3-7
Requirements ................................................................ 7-2Fuses .............................................................................. 11-41
Fuses and circuits ............................................................. 12-6
G
GAWR (Gross Axle Weight Rating) .................................. 8-11
Glove box ........................................................................... 6-4
GVWR (Gross Vehicle Weight Rating) ............................. 8-11
H
Hazard warning flasher ....................................................... 3-6
Head restraint adjustment ........................................... 1-4, 1-6
Headlight beam leveler ..................................................... 3-18
Headlight flasher ............................................................... 3-16
Headlights .............................................................. 3-16, 11-46
Heater operation ................................................................. 4-5
High beam indicator light .................................................. 3-14
Horn .................................................................................. 3-26
Hose and connections .................................................... 11-12
I
Ignition switch ..................................................................... 3-3
Illuminated entry ................................................................. 2-8
Illumination brightness control .......................................... 3-18
Immobilizer ......................................................................... 2-3
Indicator light
High beam ................................................................... 3-14
Selector lever position ................................................. 3-14
Turn signal ................................................................... 3-14
Inside mirror ...................................................................... 3-24
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14-6
Index
Power
Door locking switches .................................................... 2-6
Steering ....................................................................... 7-15
Steering fluid ............................................................... 11-24
Windows ...................................................................... 2-17
Preparing to drive ............................................................... 7-6
Printed antenna .................................................................. 5-2
R
Rear
Combination lights ...................................................... 11-50
Differential gear oil ...................................................... 11-23
Gate ............................................................................. 2-19
Seats ............................................................................. 1-6
Rear seat
Folding down ................................................................. 1-7
Rear window
Defogger button ........................................................... 3-23
Wiper and washer switch ............................................. 3-22
Recommended
Automatic transmission fluid ....................................... 11-21
Brake fluid .................................................................. 11-26
Clutch fluid .................................................................. 11-27
Oil grade and viscosity .............. 11-11, 11-20, 11-22, 11-23
Power steering fluid .................................................... 11-25
Spark plugs ................................................................. 11-18
Remote keyless entry system ............................................ 2-7
Replacement
Brake pad and lining ................................................... 11-29
Wiper blades ............................................................... 11-36
Replacing
Air cleaner element ..................................................... 11-16Battery (remote keyless entry system) .......................... 2-9
Lost transmitters (keyless entry system) ..................... 2-10
Replacing bulbs .............................................................. 11-44
Cargo area ................................................................. 11-52
Dome light .................................................................. 11-52
Front turn signal light ................................................. 11-49
Headlight .................................................................... 11-46
License plate light ...................................................... 11-52
Map light .................................................................... 11-52
Rear combination lights ............................................. 11-50
Rocking the vehicle ............................................................ 8-9
Roof crossbar ................................................................... 8-12
S
Seat
Fabric ........................................................................... 10-5
Heater ............................................................................ 1-5
Seatbelt ................................................................................. 4
Extender ...................................................................... 1-18
Maintenance ................................................................ 1-17
Pretensioners ............................................................... 1-19
Safety tips ...................................................................... 1-8
Warning light and chime ....................................... 1-10, 3-9
Seatbelts ............................................................................. 1-8
Selector lever .................................................................... 7-11
Position indicator ......................................................... 3-14
Shift lock release .............................................................. 7-13
Side vents ........................................................................... 4-3
Snow tires ........................................................................... 8-9
Sounding a panic alarm ...................................................... 2-8
Spark plugs ..................................................................... 11-18
Specifications ................................................................... 12-2A1910BE-A-GSAAB.book Page 6 Tuesday, September 6, 2005 8:37 AM
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