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Practical Tips, Emergency Service
Headlights
Caution!
Risk of damage to headlights due to abrasion
and excessive temperatures.
fDo not fix any coverings (e.g. “stone guards” or films) in the area of the headlights.
Note
The headlights can mist up depending on the
temperature and humidity.
fTo ensure optimum ventilation, do not cover
the gap between headlight and body
(e.g. “stone guards” or films).
Removing headlights1. Unscrew plastic nut A.
Detach the side carpeting.2. Remove rubber plug B from the unlocking
opening.
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Practical Tips, Emergency Service
269
3. Place socket wrench (tool kit) on the unlocking
spindle.
The handle of the wrench should point horizon-
tally to the rear.
4. Turn socket wrench approx. 180° A. The
headlight is unlocked and pushed forward
slightly during this process.
5. Turn socket wrench back until it is pointing
vertically downward B and leave in position.
6. The headlight is now unlocked and can be
pulled forward out of the wing.
Installing1. Insert headlight into the guide rails and push
fully into the wing.
2. Push headlight to the rear and at the same
time turn the socket wrench until it points
horizontally to the rear C.
The headlight locking device must perceptibly
and audibly engage.
3. Insert the rubber plug into the unlocking
opening and secure the carpet.
Check the function of all lights.
Low beam, high beam and additional high
beamOpening the lid of the headlight housing
1. Unscrew the 4 screws A.
2. First lift release tab B, then push both release
tabs C upwards and take off lid.
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270
Practical Tips, Emergency Service Halogen headlights
Changing bulb for low beam
1. Pull off plug A.
2. Disengage fixing loop B.
3. Replace defective bulb.
When doing so, ensure bulb is seated properly.
4. Reassemble in reverse order.Bi-Xenon headlight
Changing bulb for low beam and high beam
1. Turn the plug counter-clockwise (bayonet lock)
and pull it off.2. Disengage both fixing loops A.
3. Replace defective bulb B.
When doing so, ensure bulb is seated properly.
4. Engage both fixing loops A, push on plug and
turn right as far as the stop.
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Practical Tips, Emergency Service
271
Changing bulb for high beam or additional
high beam (Bi-Xenon headlight)
1. Turn the bulb holder.
Turn it counter-clockwise on the left headlight
and clockwise on the right headlight.
Take bulb holder out of the headlight housing.2. Pull both plug release tabs apart.
Pull plug out of the bulb holder.
3. Replace the defective bulb with bulb holder.
4. Reassemble in reverse order.Closing lid of headlight housing
1. Push on lid until it perceptibly engages.
2. Fasten lid with the 4 screws.
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272
Practical Tips, Emergency Service
Changing bulbs for parking light, turn
signal light and fog lightThe release card for the auxiliary headlights is
inside the vehicle folder.
1. Insert release card at the side of the auxiliary
headlight.
The auxiliary headlight is released by pushing
in the card.
The card may have to be pushed again to
release the second connection.2. Remove auxiliary headlight.
Ensure that the vent hose D is not lost when
the auxiliary headlight is pulled out.
A - Parking light
B - Turn signal
C - Fog light
D - Vent hose
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274
Practical Tips, Emergency Service Installing auxiliary headlight
fEnsure that the cables are inside the guide
(arrows) properly.
Caution!
Risk of paint damage if the auxiliary head-
light is inserted into the front apron when tilt-
ed.
fExercise caution when inserting the auxiliary
headlight into the guides of the front apron.
fEnsure that the guide of the housing is inserted into the guide A of the front apron.fPush auxiliary headlight into the front apron
until it is felt to engage.
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279
Adjusting HeadlightsfPlease observe the chapter “LIGHTS, REPLA-
CING BULBS” on Page 266.
Adjustment
The adjustment is made with the vehicle ready to
drive and the fuel tank completely filled.
The driver’s seat must be loaded by a person or a
165 lbs. (75 kg) weight and the tire pressures
must meet the prescribed values.
After being loaded, the car must be rolled a few
meters so that the suspension can settle.
For checking the headlight adjustment, the verti-
cal position of the cutoff of the lowbeam (see fig.)
has to be projected on a vertical screen (wall) in
distance of 7.5 m (24.6 ft.) from the front lens of
the headlamp.
The correct position of the cutoff is 5 cm (2.0 in.)
at 7.5 m or 24.6 ft. (0.4°) below a horizontal line,
x cm from ground to the center of the headlamp
lens. Lateral adjustment of the headlights should be
carried out at a specialist workshop with an optical
adjustment unit.
Distance
Visual aim shall be performed at not less than
7.5 m (this value is a rounded down conversion
from the 25-foot distance typical of field aim using
a screen). The 7.5 m (24.6 ft.) distance is meas-
ured from the headlamp lens to the viewing
screen.
f f f
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Practical Tips, Emergency Service Floor
The surface upon which the vehicle rests is flat
and approximately level.
Screen
The screen upon which headlamp beams are pro-
jected is perpendicular to the floor and the vehi-
cle’s longitudinal axis, flat, uniformly light in color,
unobstructed, and wide and high enough to ac-
commodate the vehicle beam patterns to be
aimed.
The screen should be wide enough to provide at
least 1 m (3.3 ft.) of space outboard of the vehi-
cle’s headlamp spacing.
Adjustment screws
fDetach side carpeting in luggage compart-
ment.
Therefore unscrew plastic nut A.
Open the cover of the appropriate adjustment
screw.
The setting is adjusted by turning the hexagon
socket screws right or left, as appropriate.
B - Headlight vertical adjustmentVertical adjustment (screw B)
fturn clockwise = beam moves down
turn counter-clockwise = beam moves up
Note
fDo not alter the lateral adjustment.