POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-34
NOTE: The dimension (W) is adjusted by approxi-
mately 0.7 mm per one turn.
NOTE: Do not turn the adjusting bolt more than 
one turn.
Standard value (W): 2.9 mm
: Screw in the 
adjusting bolt.
: Loosen the 
adjusting bolt.
CAUTION
•Hold the rack housing, and use special tool to 
crimp the bellows band securely.
•
ACX01165AB
MB991561
Crimp the bellows band until special tool 
touches the stopper.
2. Use special tool boot band crimping tool  (MB991561) to crimp the bellows band.
ACX01166 AB
A
3. Check that crimped width (A) is within the 
standard value.
Standard value (A): 2.4 − 2.8 mm
: Readjust the 
dimension (W) of step (1) to the value calcu
-
lated by the following equation, and repeat 
step (2).
 W = 5.5 mm − A [Example: if (A) is 2.9 mm, 
(W) is 2.6 mm.]
: Remove the bel-
lows band, readjust the dimension (W) of 
step (1) to the value calculated by the follow
-
ing equation, and use a new bellows band to 
repeat steps (2) to (3).
W = 5.5 mm − A [Example: if (A) is 2.3 mm, 
(W) is 3.2 mm.]
>>N<< TIE ROD END/LOCK NUT 
INSTALLATION
AC001011 AM
Lock nut
Edge of bellows
assembly groove
180 mm
Screw in the tie rod end to achieve the right and left 
length as illustrated. Lock with the lock nut.
NOTE: The lock nuts must be tightened securely 
only after the steering gear is installed to the vehicle 
and toe-in is adjusted.
>>O<< GEAR MOUNTING RUBBER 
INSTALLATION
AC100275 AB
220 mm
Install the gear mounting rubber to the rack housing 
so that the distance is as shown in the illustration.