2006 MITSUBISHI LANCER Trans
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ENGINE ROLL STOPPER, CENTREMEMBER
POWER PLANT MOUNT32-7
ENGINE ROLL STOPPER, CENTREMEMBER
REMOVAL AND INSTALLATIONM1321002300287
CAUTION
*: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle
horizontally and loading the full weight of the engine on the vehicle body.
Pre-removal and Post-installation Operation
Under Cover Removal and Installation
AC303978
AC304309
45 ± 5 N·m*45 ± 5 N·m*
<4G1> <4G6>
52 ± 7 N·m* 52 ± 7 N·m*
45 ± 5 N·m*
52 ± 7 N·m*
11 ± 1 N·m
69 ± 10 N·m
69 ± 10 N·m 69 ± 10 N·m
1
3 2
1
3
4
56 7
AB
Engine front roll stopper bracket
and centremember removal
steps
1.Engine front roll stopper bracket
connecting bolt
•Centremember and engine front roll
stopper bracket assembly
>>B<<2.Engine mounting cushion stopper
<4G6>
>>A<<3.Engine front roll stopper bracket
4.Centremember
Engine rear roll stopper bracket
removal steps
5.Engine rear roll stopper bracket
connecting bolt
6.Transmission case rear roll stopper
bracket
7.Engine rear roll stopper bracket
Page 181 of 800
Page 193 of 800
LOWER ARM
FRONT SUSPENSION33-11
LOWER ARM
REMOVAL AND INSTALLATIONM1332001600331
CAUTION
*: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in an unladen condition.
Post-installation Operation
•Check the lower arm ball join t cover for cracks or damage
by pushing it with your finger.
•Front Wheel Alignment Check and Adjustment (Refer to
P.33-6).
AC006097 AD
7
1
3 4
5
108 ± 10 N·m
186 ± 10 N·m*
7
3
6
N
Specified grease :
Multipurpose grease SAE J310,
NLGI No.2 or equivalent
167 ± 9 N·m
6
2
Removal steps
>>A<<1.Self-locking nut
2.Bolt
3.Stabilizer rubber
4.Collar
5.Lower arm bolt
<>6.Lower arm bolt
7.Lower arm assembly
REMOVAL SERVICE POINT
<> LOWER ARM BOLT REMOVAL
AC006133
ADLower arm bolt (front)Transmission jackPiece of wood
Page 194 of 800
LOWER ARM
FRONT SUSPENSION33-12
As for the L.H. lower arm assembly, withdraw the
lower arm bolt (front) with the transmission lift up by
using a transmission jack.
INSTALLATION SERVICE POINT
>>A<< SELF-LOCKING NUT INSTALLA-
TION
AC101741AC
A
T i ghten the self-locking nut un til t he st abilizer link
thread p
a rt protrud i ng length meet s the st a ndard
valu
e.
St andard va lue (A): 22 ± 1.5 m m
INSPECTION
M1332 0017 0028 6
•Check the lower arm bushing s for wear and det e-
riora t i o n.
•Check th e lo we r arm assemb ly for be nd or break-
age.
•Check all bo lt s for c ond ition and straightness.
LOWER ARM BALL JOINT ST ARTING
T
O RQUE CHECK
AC404846AF
MB991006
1.Af ter shaking the b a ll joint stud several times, use
special tool p r eloa d socke t (MB991 006) to
measure the st artin g torqu e of the ball joint.
St andard va lue: 0 − 3.9 N⋅m
2.If the measu r ed value is n o t within the st anda rd
value , or if the ba ll joint is dif f icu l t to t u rn or d oes
no t turn smo o thly , replace the lower a r m
asse mbly .
LOWER ARM BALL JOINT COVER
CHECK
1.Check t he lo we r arm b a ll joint co ver fo r cracks or
d a mag e by push i ng it with your finger .
2.If the lower arm ball joint co ver is cracked or
d a mag ed, rep l ace the lower arm assemb ly .
NOTE: Cracks or dama ge to t he dust co ver may
cause damage to the b a ll join t. When it is dam
-
aged du ring service wo rk, rep l ace the lower arm
b
a ll j o in t cover .
LOWER ARM BALL JOINT COVER
REPLACEMENT
M13320082 0026 0
If the lower arm ball jo int cove r is dama ged acciden-
ta lly durin g ser v ice work, repla c e th e lower arm b a ll
join
t cover as follows:
1.Remove the lower arm ball joint cover .
2.App l y specified grea se to the lip an d the inside of
a new lower arm ba ll join t cover .
Specified grease: Multipurpos e grease SAE
J310,
NLGI No.2 o r e quivale n t
Grease amount for the insi de the du st cove r
(re
f erence): 8
− 10 g
AC006135AD
MB990800
Lower arm
ball joint
cover
3. Using special tool ball joint remover and inst aller
(MB99080 0), drive in the lower arm ball jo int
cove r until it is fu lly se ated.
AC107030AC
22 mm
Lower arm
ball joint cover
Page 197 of 800
Removal steps
>>B<<1.Self-locking nut
2.Stabilizer rubber
3.Collar
>>A<<4.Stabilizer bar bracket
>>A<<5.Stabilizer bushing
6.Lower arm and knuckle
connection
<>7.Tie rod end and knuckle
connection
8.Engine rear roll stopper
bracket connecting bolt
9.Steering shaft cover
10.Steering gear and joint
connecting bolt
<>>>A<<11 .Stabilizer bar
STABILIZER BA R
FRONT SU SPENSION33-15
REMOVA L SER V ICE POINTS
<> TIE ROD END AND KNUCKLE DIS-
CONNECTION
CAUTION
•Do not remove the nut from the tie rod end
ball joint. Loosen it and use special tool ball
joint remover (MB991897 or MB992011) to
avoid possible damage to the ball joint
threads.
•
AC208247AJ
Cord
BoltMB991897
or
MB992011
Nut
Ball joint
Hang special tool ball joint remover
(MB991897 or MB992011) with cord to prevent
them from falling.
1. Install the special tool ball joint remover (MB991897 or MB992011) as shown in the figure.
AC106821
Knob
Parallel
Bolt
Good Bad
AB
2. After turning the bolt and knob to adjust the insert arms of the special tool in parallel, tighten the bolt
by hand and confirm that the insert arms are
parallel.
NOTE: When adjusting the insert arms in parallel,
turn the knob in the direction shown in the figure.
3. Tighten the bolt with a wrench to disconnect the tie rod end.
<> STABILIZER BAR REMOVAL
Carry out the following operations to ensure working
space in order to remove the stabilizer bar.
AC102600 AD
Piece of wood
Transmission
jack
1. Use a transmission jack to hold the crossmember,
and then remove the crossmember mounting nuts
and bolts.
CAUTION
Be careful not to lower the crossmember exces-
sively, otherwise the power steering return hose
bracket may deform.
2. Lower the crossmember until the stabilizer bar
brackets, the stabilizer bush ings and the stabilizer
bar can be removed.
INSTALLATION SERVICE POINTS
>>A<< STABILIZER BAR/STABILIZER
BUSHING/STABILIZ ER BAR BRACKET
INSTALLATION
AC006141 AI
Stabilizer bar
bracket (LH)
Outside of
vehicle
Stabilizer
bushing (LH) Approximately
10 mm
Identification
mark
Align the stabilizer bar iden
tification mark with the
right end of the stabilizer bushing (LH).
Page 274 of 800
42-2
TROUBLESHOOTING . . . . . . . . . .42-26
ON-VEHICLE SERVICE. . . . . . . . .42-27
DOOR FIT ADJUSTMENT. . . . . . . . . . . 42-27
DOOR WINDOW GLASS
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-28
GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT . . . . . . . . . . . . . . . 42-28
POWER WINDOW OPERATING
CURRENT CHECK . . . . . . . . . . . . . . . . 42-28
POWER WINDOW RELAY CHECK . . . 42-29
CIRCUIT BREAKER (INCORPORATED
IN THE POWER WINDOW MOTOR)
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-29
POWER WINDOW CHECK . . . . . . . . . . 42-29
CENTRAL DOOR LOCKING SYSTEM
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-29
DOOR OUTSIDE HANDLE PLAY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . 42-29
DOOR INSIDE HANDLE PLAY
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-30
DOOR ASSEMBLY . . . . . . . . . . . .42-31
REMOVAL AND INSTALLATION . . . . . 42-31
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-32
DOOR GLASS AND REGULATOR42-32
REMOVAL AND INSTALLATION . . . . . 42-32
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-34
DOOR HANDLE AND LATCH . . . .42-36
REMOVAL AND INSTALLATION . . . . . 42-36
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-37
WINDOW GLASS RUNCHANNEL
AND DOOR OPENING
WEATHERSTRIP . . . . . . . . . . . . . .42-39
REMOVAL AND INSTALLATION . . . . . 42-39
TRUNK LID . . . . . . . . . . . . . . . .42-41
SPECIAL TOOL . . . . . . . . . . . . . . .42-41
ON-VEHICLE SERVICE. . . . . . . . .42-41
TRUNK LID ADJUSTMENT . . . . . . . . . . 42-41
ADJUSTMENT OF CLEARANCE
AROUND TRUNK LID . . . . . . . . . . . . . . 42-42
TRUNK LID STRIKER ADJUSTMENT . 42-42
TRUNK LID HEIGHT ADJUSTMENT . . 42-42
TRUNK LID . . . . . . . . . . . . . . . . . . .42-43
REMOVAL AND INSTALLATION . . . . . . 42-43
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-45
TAILGATE . . . . . . . . . . . . . . . . 42-46
SERVICE SPECIFICATIONS . . . . .42-46
SEALANTS . . . . . . . . . . . . . . . . . . .42-46
SPECIAL TOOL . . . . . . . . . . . . . . .42-46
TROUBLESHOOTING . . . . . . . . . .42-47
ON-VEHICLE SERVICE . . . . . . . . .42-47
TAILGATE FIT ADJUSTMENT. . . . . . . . 42-47
TAILGATE HANDLE PLAY CHECK . . . . 42-47
TAILGATE . . . . . . . . . . . . . . . . . . .42-48
REMOVAL AND INSTALLATION . . . . . . 42-48
TAILGATE HANDLE AND
LATCH . . . . . . . . . . . . . . . . . . . . . .42-50
REMOVAL AND INSTALLATION . . . . . . 42-50
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-51
KEYLESS ENTRY SYSTEM . . 42-51
SERVICE SPECIFICATIONS . . . . .42-51
SPECIAL TOOLS . . . . . . . . . . . . . .42-52
TROUBLESHOOTING . . . . . . . . . .42-53
ON-VEHICLE SERVICE . . . . . . . . .42-53
KEYLESS ENTRY SYSTEM CHECK. . . 42-53
KEYLESS ENTRY SYSTEM TIMER
LOCK FUNCTION INSPECTION . . . . . . 42-53
ENABLING/DISABLING THE
ANSWERBACK FUNCTION . . . . . . . . . 42-53
HOW TO REGISTER SECRET CODE . 42-55
TRANSMITTER. . . . . . . . . . . . . . . .42-58
DISASSEMBLY AND REASSEMBLY . . 42-58
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-59
Page 323 of 800
KEYLESS ENTRY SYSTEM
BODY42-51
INSPECTION
M1424001200142
TAILGATE LOCK ACTUATOR CHECK
AC103292
A
View A Unlock
Lock Lever
AC
Lever
positionBatte
ry connec tionLever
o
peration
At the
"LOCK"
position•Conn ect t e rminal
No.2
and th e
ne
gative ba ttery
te
rmin al.
•Connect t e rminal
No.3
and th e
po
sit i ve battery
te
rmin al.
The le ver
moves f
r om the
"LOCK"
p
o sition t o the
"UNLOCK
"
p
o sition.
At the
"UNLOCK"
position•Conn ect t e rminal
No.3
and th e
ne
gative ba ttery
te
rmin al.
•Connect t e rminal
No.2
and th e
po
sit i ve battery
te
rmin al.
The le ver
moves f
r om the
"UNLOCK
"
p
o sition t o the
"LOCK"
p
o sition.
TA ILGA TE LA TCH CHECK
ess entry system>
AC103291
Lever
Unlock Lock
1
2
AD
Lever positionTester
connectionSpecified
condition
At the "LOCK"
position1 − 2 (Earth)Open circuit
At the
"UNLOCK"
positionLess than 2
ohms
KEYLESS ENTR Y SYSTEM
SERV ICE SPECIFICA T IONS
M14280003 0010 4
ItemStandard value
Voltage of transmitter battery V2.5 − 3.2
Page 325 of 800
KEYLESS ENTRY SYSTEM
BODY42-53
TROUBLESHOOTING
M1428000700287
The keyless entry system is controlled by the Smart
Wiring System (SWS). For troubleshooting, refer to
GROUP 54B, Troubleshooting
P.54B-15 or GROUP
54C, Troubleshooting P.54C-4.
ON-VEHICLE SERVICE
KEYLESS ENTR Y SYSTEM CHECKM1428001400096
Check the system as described below. If the system
does not work, carry out troubleshooting. Refer to
GROUP 54B, Troubleshooting
P.54B-15, refer to
GROUP 54C, Troubleshooting P.54C-4.
•Operate the transmitter to check that the doors
and tailgate can be locked and unlocked.
•Operate the transmitter to check that the answer-
back function works in response to door and tail-
gate
NOTE: The adjustment function allows you to
change the answerback setting as follows. Prior
to that check, confirm which setting is activated.
.
•The hazard warning lamps flash twice when
locked and once when unlocked. The room
lamp flashes twice when locked and illumi
-
nates for 15 seconds when unlocked.
•The hazard warning lamps do not flash when
locked and flash once when unlocked. The
room lamp flashes twice when locked and illu
-
minates for 15 seconds when unlocked.
•The hazard warning lamps flash twice when
locked and do not flash when unlocked. The
room lamp flashes twice when locked and illu
-
minates for 15 seconds when unlocked.
•The hazard warning lamps do not flash when
both locked and unlocked. The room lamp
flashes twice when locked and illuminates for
15 seconds when unlocked.
KEYLESS ENTRY SYS TEM TIMER LOCK
FUNCTION INSPECTION
M1428004000138
Push the transmitter unlock button and check to see
that the doors and tailgate
seconds. If it doesn't, then execute troubleshooting
remedies. Refer to GROUP 54B, Troubleshooting
P.54B-15, refer to GROUP 54C, Troubleshooting
P.54C-4.
ENABLING/DISABLING THE
ANSWERBACK FUNCTION
M1428003200214
If the keyless entry system locks or unlocks the
doors, the room lamp flashes or illuminates, the haz
-
ard warning lamp flashes (hazard answerback func-
tion). The hazard answerback function can be
enabled or disabled according to the following proce
-
dure:
ENABLING/DISABLING THE HAZARD
ANSWERBACK FUNCTION
The hazard answerback function can be enabled or
disabled by one of the two following procedures.
1. Enter the hazard answerback customize mode by performing one of the following steps. If the
ETACS-ECU enters the customize mode, its
buzzer will sound once.
(1) Turn the ignition switch to “LOCK”(OFF) position.
(2) Turn off the hazard warning lamp switch.
CAUTION
Before connecting or disconnecting the earth,
turn the ignition switch to the "LOCK" (OFF)
position.
AC305133AB
Diagnosis
connector
MB991529Steering shaft
(3) Connect the diagnosis connector to the special tool diagnosis code check harness
(MB991529).
(4) Close the driver's side door.
(5) Keep the windshield washer switch on for at least ten seconds. Then the ETACS-ECU
buzzer will sound once.
2. If the transmitter “LOCK” button is pushed consecutively twice (wit hin two seconds), the
ETACS-ECU buzzer will sound, indicating that the
hazard answerback function can be enabled or
disabled when the doors are locked.