2006 MITSUBISHI LANCER transmission

AC102551AC
Drive shaft
DRIVESHAFT ASSEMBL Y
FRONT AXLE26-16
2.Remove th e dr ivesh a f t from th e h ub b y p u lling the
bo ttom of the brake disc toward s you.
CAUTION
•Do not pull on the driveshaft; doing so will
damage the TJ; be sure to use the pry bar.
•
AC100141
Transmission
TJ assembly Pry bar
AG
When pulling the driveshaft out from the
transmission, be careful that the spline part of
the driveshaft does not damage the oil seal.
3. Insert a pry bar between the transmission case and the driveshaft, and then pry and remove the
driveshaft from the transmission.
AC102554
MB991460
AC
4. Use special tool plug (MB991460) to prevent the
entry of foreign material into the transmission
case.
AC102555 AC
MB991017
MB991000
CAUTION
Do not apply pressure to the wheel bearing by
the vehicle weight to avoid possible damage
when the driveshaft is removed. If, however, vehi
-
cle weight must be applied to the bearing in mov-
ing the vehicle, temporarily secure the wheel
bearing by using the following special tools.
•Spacer (MB991000)
•Front hub remover and installer (MB991017)
INSTALLATION SERVICE POINTS
>>A<< DRIVESHAFT INSTALLATION
CAUTION
When installing the driveshaft, be careful that the
spline part of the driveshaft does not damage the
oil seal.
>>B<< STABILIZER
RUBBER/SELF-LOCKING NUT
(STABILIZER BAR CONNECTION)
INSTALLATION
AC210393
AC
A
Install the stabilizer rubber and collar as shown in the
figure, and tighten the self-locking nut so that the
protruding length of the stabilizer bar mounting bolt
protruding part meets its standard value (A).
Standard value (A): 22 ± 1.5 mm

32-1
GROUP 32
POWER PLANT
MOUNT
CONTENTS
GENERAL INFORMATIO N . . . . . . . .32-2
SERVICE SPECIFICATION . . . . . . . .32-3
SPECIAL TOOL . . . . . . . . . . . . . . . . .32-3
ENGINE MOUNTING . . . . . . . . . . . . .32-4
REMOVAL AND INSTALLATION . . . . . . . . 32-4
TRANSMISSION MOUNTING . . . . . .32-5
REMOVAL AND INSTALLATION . . . . . . . . 32-5
ENGINE ROLL STOPPER,
CENTREMEMBER . . . . . . . . . . . . . . .32-7
REMOVAL AND INSTALLATION . . . . . . . . 32-7
CROSSMEMBER . . . . . . . . . . . . . . . .32-8
REMOVAL AND INSTALLATION . . . . . . . . 32-8

GENERAL INFORMATION
POWER PLANT MOUNT32-2
GENERAL INFORMATION
M1321000100340
The engine mounting system employs the inertial
axis four-point suspension method, which is field
proven.
•The optimised locations of the front and rear roll
mounts well distribute their loads thereby reduc
-
ing engine idling vibrations.
•The fore-and-aft, liquid-filled engine mount of cyl-
inder type is adopted to reduce engine shake for
improved riding comfort.
CONSTRUCTION DIAGRAM
AC107318
Y0290AU
AC303563
Engine mounting
insulatorTransmission mounting insulator
Engine rear roll stopper bracket
Engine front roll stopper bracket
AB

ENGINE MOUNTING
POWER PLANT MOUNT32-4
ENGINE MOUNTING
REMOVAL AND INSTALLATIONM1321001100440
CAUTION
*: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle
horizontally and loading the full weight of the engine on the vehicle body.
Pre-removal Operation
Raise the engine and transmission assembly until its weight
is not applied to the insulator, and support it securely.
AC303999AC303968AC304304AB
<4G1> <4G6>
44 ± 10 N·m* 67 ± 7 N·m*
2N
3
44 ± 10 N·m*
67 ± 7 N·m*
2N
3
12 ± 2 N·m
1
Removal steps
1.Pressure hose clamp <4G6>2.Self-locking nuts
3.Engine Mounting Insulator
Removal steps (Continued)

TRANSMISSION MOUNTING
POWER PLANT MOUNT32-5
TRANSMISSION MOUNTING
REMOVAL AND INSTALLATIONM1321001400430
CAUTION
*: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle
horizontally and loading the full weight of the engine on the vehicle body.
Pre-removal Operation
•Raise the engine and transmission assembly until its
weight is not applied to the insulator, and support it
securely.
•Battery and Battery tray Removal
•Air Cleaner Removal (Refer to GROUP 15, Air Cleaner
P.15-3).
•Engine Rear Roll Stopper Bracket Removal (Refer to
P.32-7).
Post-installation Operation
•Engine Rear Roll Stopper Bracket Installation (Refer to
P.32-7).
•Air Cleaner Installation (Refer to GROUP 15, Air Cleaner
P.15-3).
•Battery and Battery tray Installation
AC303988AC303989AC304258

AB
82 ± 7 N·m*
47 ± 7 N·m*82 ± 7 N·m*
47 ± 7 N·m*
1 1
2
22
2
Removal steps
1.Transmission mounting insulator
>>A<<2.Transmission mounting stopper

TRANSMISSION MOUNTING
POWER PLANT MOUNT32-6
INSTALLATION SERVICE POINT
>>A<< TRANSMISSION MOUNTING
STOPPER INSTALLATION
AC200645
Transmission
mounting
stopper
Arrow
Transmission
mounting
insulator
Engine side
AK
Install the t r ansmissio n mo untin g sto pper so that it s
arrow point
s upward .

ENGINE ROLL STOPPER, CENTREMEMBER
POWER PLANT MOUNT32-7
ENGINE ROLL STOPPER, CENTREMEMBER
REMOVAL AND INSTALLATIONM1321002300287
CAUTION
*: Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle
horizontally and loading the full weight of the engine on the vehicle body.
Pre-removal and Post-installation Operation
Under Cover Removal and Installation
AC303978
AC304309
45 ± 5 N·m*45 ± 5 N·m*
<4G1> <4G6>
52 ± 7 N·m* 52 ± 7 N·m*
45 ± 5 N·m*
52 ± 7 N·m*
11 ± 1 N·m
69 ± 10 N·m
69 ± 10 N·m 69 ± 10 N·m
1
3 2
1
3
4
56 7
AB
Engine front roll stopper bracket
and centremember removal
steps

1.Engine front roll stopper bracket
connecting bolt
•Centremember and engine front roll
stopper bracket assembly
>>B<<2.Engine mounting cushion stopper
<4G6>
>>A<<3.Engine front roll stopper bracket
4.Centremember
Engine rear roll stopper bracket
removal steps

5.Engine rear roll stopper bracket
connecting bolt
6.Transmission case rear roll stopper
bracket
7.Engine rear roll stopper bracket

CROSSMEMBER
POWER PLANT MOUNT32-11
REMOVAL SERVICE POINTS
<> TIE ROD END AND KNUCKLE DIS-
CONNECTION
CAUTION
•Do not remove the nut from ball joint. Loosen
it and use special tool to avoid possible dam
-
age to ball joint threads.
•
AC208247AD
CordBoltMB991897
Self-locking
nut
Ball joint
Hang special tool with a cord to prevent it
from falling.
1. Install the special tool ball joint remover (MB991897) as shown in the figure.
AC106821
Knob
Parallel
Bolt
Good Bad
AB
2. Turn the bolt and knob as necessary to make the jaws of the special tool parallel, tighten the bolt by
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the fig
-
ure.
3. Tighten the bolt with a wrench to disconnect the tie rod end.
<> CROSSMEMBER ASSEMBLY
REMOVAL
AC102600 AD
Piece of wood
Transmission
jack
1. Use a transmission jack to hold the crossmember,
and then remove the crossmember mounting nuts
and bolts.
2. Lower the crossmember with the engine rear roll stopper bracket, the stabilizer bar, the return tube,
and the steering gear.
INSTALLATION SERVICE POINTS
>>A<< STABILIZER BAR FIXTURE
INSTALLATION
AC006141 AD
Fixture (LH)
Outside of
vehicle
Bushing (LH) Approximately
10 mm
Identification
mark
Align the stabilizer bar iden
tification mark with the
right end of the bushing (LH).
>>B<< SELF-LOCKING NUT
INSTALLATION
AC101741AC
A
Tighten the self-locking nut until the stabilizer bar
mounting bolt thread part protruding length meets the
standard value.
Standard value (A): 22 ± 1.5 mm