2006 MITSUBISHI LANCER IX motor
[x] Cancel search: motorPage 87 of 800
STARTING SYSTEM
ENGINE ELECTRICAL16-25
MAGNETIC SWITCH RETURN TEST
AK300652AB
<4G1>S
B MWire
Battery
Starter
motor
AKX01248
<4G6>
SB
M
Battery
Starter
motorWire
AF
1.
Disco nnect the field coil wire f r om th e M-te rmin al
o f the magnet ic switch.
CAUTION
This test must be performed quickly (in less than
10 seconds) to prevent the coil from burning.
2. Connect a 12-volt battery between the M-terminal and body.
WARNING
Be careful not to ge t your fingers caught
when pulling out the pinion.
3. Pull the pinion out and release. If the pinion
quickly returns to its original position, everything is
operating properly. If it doesn't, replace the
magnetic switch.
Page 244 of 800
ON-VEHICLE SERVICE
POWER STEERING37-14
POWER STEERING SYSTEM AIR
BLEEDING
M1372002200330
Perform air bleeding procedure as necessary after
replacing the steering gear or the steering fluid lines.
1. Raise and support the front wheels.
2. Disconnect the ignition coil connectors (Refer to GROUP 16, Ignition Coil
P.16-38 or P.16-39).
CAUTION
Perform air bleeding only while cranking the
engine. If air bleeding is performed while the
engine is running, air could enter the fluid. Dur
-
ing air bleeding, refill the steering fluid supply so
that the level never falls below the "MIN" mark on
the oil reservoir.
3. Turn the steering wheel all the way to the left and
right five or six times wh ile using the starter motor
to crank the engine intermittently several times
(for 15 to 20 seconds).
4. Connect the ignition coil connectors (Refer to GROUP 16, Ignition Coil
P.16-38 or P.16-39).
5. Start the engine (idling).
6. Turn the steering wheel to the left and right until there are no air bubbles in the oil reservoir.
7. Confirm that the fluid is not milky, and that the level is between "MAX" and "MIN" marks.
8. Confirm that there is very little change in the fluid
level when the steering wheel is turned left and
right.
CAUTION
If the fluid level rises suddenly after the engine is
stopped, the air has not been completely bled. If
air bleeding is not complete, there will be abnor
-
mal noises from the pump and the flow-control
valve, and this condition could cause reduce the
life of the power steering components.
ACX01131With engine running With engine stoppedAC
Fluid level change: Within 5 mm
9. Confirm that the change in the fluid level is no more than 5 mm when the engine is stopped and
when it is running.
10.If the change of the fluid level is 5 mm or more,
the air has not been completely bled from the
system. The air bleeding procedure must be
repeated.
OIL PUMP PRESSURE TEST
M1372002300315
ACX01133
Temperature
gauge
Oil reservoir
Adapter
(MB991548)
Oil
pump Adapter
(MB991549)
AB
Shut-off valve
(fully closed)
Pressure
gauge
(MB990662)
1. Disconnect the pressure hose from the oil pump,
and then connect the following special tools.
•Power steering oil pressure gauge (MB990662)
•Power steering oil pressure gauge adapter (pump
side) (MB991548)
•Power steering oil pressure gauge adapter (hose
side) (MB991549)
2. Bleed air, then turn the steering wheel several times while the vehicle is not moving so that the
temperature of the fluid rises to approximately 50
−
60
°C.
3. Start the engine and idle it at 750 ± 100 r/min.
CAUTION
The pressure gauge shut-off valve must not
remain closed for more than 10 seconds.
4. Fully close the shut-off valve of the pressure gauge and measure the oil pump relief pressure
to confirm that it is within the standard value
range. Open it again immediately after checking
the pressure.
Standard value: 8.8 − 9.5 MPa
5. If it is not within the standard value, replace the oil pump.
Page 274 of 800
42-2
TROUBLESHOOTING . . . . . . . . . .42-26
ON-VEHICLE SERVICE. . . . . . . . .42-27
DOOR FIT ADJUSTMENT. . . . . . . . . . . 42-27
DOOR WINDOW GLASS
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-28
GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT . . . . . . . . . . . . . . . 42-28
POWER WINDOW OPERATING
CURRENT CHECK . . . . . . . . . . . . . . . . 42-28
POWER WINDOW RELAY CHECK . . . 42-29
CIRCUIT BREAKER (INCORPORATED
IN THE POWER WINDOW MOTOR)
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-29
POWER WINDOW CHECK . . . . . . . . . . 42-29
CENTRAL DOOR LOCKING SYSTEM
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-29
DOOR OUTSIDE HANDLE PLAY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . 42-29
DOOR INSIDE HANDLE PLAY
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . 42-30
DOOR ASSEMBLY . . . . . . . . . . . .42-31
REMOVAL AND INSTALLATION . . . . . 42-31
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-32
DOOR GLASS AND REGULATOR42-32
REMOVAL AND INSTALLATION . . . . . 42-32
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-34
DOOR HANDLE AND LATCH . . . .42-36
REMOVAL AND INSTALLATION . . . . . 42-36
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-37
WINDOW GLASS RUNCHANNEL
AND DOOR OPENING
WEATHERSTRIP . . . . . . . . . . . . . .42-39
REMOVAL AND INSTALLATION . . . . . 42-39
TRUNK LID . . . . . . . . . . . . . . . .42-41
SPECIAL TOOL . . . . . . . . . . . . . . .42-41
ON-VEHICLE SERVICE. . . . . . . . .42-41
TRUNK LID ADJUSTMENT . . . . . . . . . . 42-41
ADJUSTMENT OF CLEARANCE
AROUND TRUNK LID . . . . . . . . . . . . . . 42-42
TRUNK LID STRIKER ADJUSTMENT . 42-42
TRUNK LID HEIGHT ADJUSTMENT . . 42-42
TRUNK LID . . . . . . . . . . . . . . . . . . .42-43
REMOVAL AND INSTALLATION . . . . . . 42-43
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-45
TAILGATE . . . . . . . . . . . . . . . . 42-46
SERVICE SPECIFICATIONS . . . . .42-46
SEALANTS . . . . . . . . . . . . . . . . . . .42-46
SPECIAL TOOL . . . . . . . . . . . . . . .42-46
TROUBLESHOOTING . . . . . . . . . .42-47
ON-VEHICLE SERVICE . . . . . . . . .42-47
TAILGATE FIT ADJUSTMENT. . . . . . . . 42-47
TAILGATE HANDLE PLAY CHECK . . . . 42-47
TAILGATE . . . . . . . . . . . . . . . . . . .42-48
REMOVAL AND INSTALLATION . . . . . . 42-48
TAILGATE HANDLE AND
LATCH . . . . . . . . . . . . . . . . . . . . . .42-50
REMOVAL AND INSTALLATION . . . . . . 42-50
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-51
KEYLESS ENTRY SYSTEM . . 42-51
SERVICE SPECIFICATIONS . . . . .42-51
SPECIAL TOOLS . . . . . . . . . . . . . .42-52
TROUBLESHOOTING . . . . . . . . . .42-53
ON-VEHICLE SERVICE . . . . . . . . .42-53
KEYLESS ENTRY SYSTEM CHECK. . . 42-53
KEYLESS ENTRY SYSTEM TIMER
LOCK FUNCTION INSPECTION . . . . . . 42-53
ENABLING/DISABLING THE
ANSWERBACK FUNCTION . . . . . . . . . 42-53
HOW TO REGISTER SECRET CODE . 42-55
TRANSMITTER. . . . . . . . . . . . . . . .42-58
DISASSEMBLY AND REASSEMBLY . . 42-58
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-59
Page 305 of 800
AC503181
NOTE
: Clip positions
: Claw positions
View A
BB
BB
C
C C
CC
C C
C
Section B - B
Door trim
Clip
Section C - C
AB
Door trim
Claw
7
77
7
A
AC503182
NOTE
: Clip positions
: Claw positions
E
E
EE
F
F F
F F
F F
F
Section E - E View D
Door trim
Clip
Section F - F
Door trim
Claw
D
7
7
7
AB
7
Door window regulator assembly
removal steps
•Door trim assembly (Refer to GROUP
52A, Door Trim
P.52A-17.)
•Waterproof film (Refer to P.42-39.)
<>>>B<<1.Window regulator assembly
<>>>B<<2.Power window motor assembly
Door window glass removal steps
•Window glass runchannel (Refer to
P.42-39.)
3.Door window glass
Stationary window glass removal
steps
•Window glass runchannel (Refer to
P.42-39.)
•Door beltline inner weatherstrip
(Refer to
P.42-39.)
3.Door window glass
<>>>A<<4.Centre sash upper
5.Stationary window glass
6.Stationary window weatherstrip
Power window switch removal steps
7.Power window switch panel assembly
DOOR
BO
D Y42-33
Page 306 of 800
Page 320 of 800
TAILGATE
BODY42-48
TA I L G AT E
REMOVAL AND INSTALLATION
M1424001100178
CAUTION
•Do not disassemble or throw the tailgate gas spring into fire.
•Punch a hole in the gas spring before disposal to release the gas inside.
•
Pre-removal Operation
•Tailgate Spoiler Assembly Removal (Refer to GROUP 51,
Tailgate Spoiler
P.51-26).
•Tailgate Trim Assembly Removal (Refer to GROUP 52A,
Tailgate Trim
P.52A-21).
•Rear Wiper Motor Removal (R efer to GROUP 51, Rear
Wiper and Washer
P.51-36).
Post-installation Operation
•Tailgate Fit Adjustment (Refer to P.42-47).
•Rear Wiper Motor Installation (Refer to GROUP 51, Rear
Wiper and Washer P.51-36).
•Tailgate Trim Assembly Installation (Refer to GROUP
52A, Tailgate Trim P.52A-21).
•Tailgate Spoiler Assembly Installation (Refer to GROUP
51, Tailgate Spoiler P.51-26).
AC304836
7
3
4
1
6
8
12 ± 2 N·m 13 ± 2 N·m22 ± 4 N·m
AD
Sealant: 3M ATD Part No. 8633 or equivalent9.0 ± 2.0 N·m
2
712 ± 2 N·m
5
7
9
5.0 ± 1.0 N·m
3
10
Ensure the tailgate gas spring piston rod does not come into contact with foreign material.
Page 364 of 800
Wiper blade assembly removal steps
>>B<<1.Wiper blade assembly
>>A<<2.Wiper blade
Windshield wiper motor and link
assembly removal steps
3.Cover
4.Wiper arm
5.Hood weather strip
6.Front deck garnish (passenger's side)
7.Front deck garnish (driver's side)
<>8.Windshield wiper motor assembly
9.Link assembly
Washer hose removal steps
•Front splash shield (Refer to GROUP
42, Fender
P.42-6)
10.Rear washer hose
11 .Front washer hose
Windshield washer nozzle removal
steps
•Connection of front washer hose
11 .Washer nozzle
Washer tank and washer motor
removal steps
•Side undercover (RH)
•Front splash shield (Refer to GROUP
42, Fender
P.42-6)
•Connection of front washer hose and
rear washer hose
12.Washer tank assembly
13.Front washer motor
14.Rear washer motor
WINDSHIELD W I PER AND W A SHER
EXTERIOR51-32
NOTE: For re moval a nd in st allation of the wiper an d
washer switch, refer to GROUP 54A, Colu mn switch
P.5 4 A - 89.
REMOV A L SER V ICE POINT
<> WI NDSHIELD W I PER MOT O R
ASSEMBL
Y REMOV A L
AC304411AB
Windshield wiper
motor assembly
Link assembly
connection
Flat-tipped screwdriver
1.
Remove the win d shield wiper motor asse mbly
mounting bo lt.
CAUTION
Be careful not to damage the windshield glass
when the windshield wiper motor assembly is
removed.
2. Use the flat-tipped screwdriver to disengage the link between the windshield wiper motor assembly
and the link assembly to remove the windshield
wiper motor assembly.
INSTALLATION SERVICE POINTS
>>A<< WIPER BLADE INSTALLATION
AC101090 AD
Wiper blade Backing
Backing A
A
Section A – A
Wiper
blade Backing
CAUTION
The driver's side wiper blade is not warped.
When installing the passenger's wiper blade, check
that the backing inside the wiper blade is warped
toward the wiper arm.
>>B<< WIPER BLADE ASSEMBLY
INSTALLATION
AC000427
A
A
Front deck garnish terminalAD
Install the wiper blade at the specified position
(standard value).
Standard value (A): 34 ± 5 mm
Page 365 of 800
WINDSHIELD WIPER AND WASHER
EXTERIOR51-33
INSPECTION
M1511007700313
FRONT WIPER MOTOR CHECK
14 23
5
14 23
514 23
5
14 23
5
AC305201
14 23
5
Check operation
Low speed High speed
(A) Low speed (B) Automatical stop
Stop position check
AB
Inspe c t th e windshie l d wipe r mot o r by removing the
harness connector wit
h the motor a t t a ched to the
vehicle
.
Wiper Motor at Low-S peed and
High-S
peed Operation
Connect the ba ttery to the windsh i eld wiper motor to
insp
ect the ope ration of motor rot a tion in low or high
spee
d.
Wiper Motor at S t op Position Operation
1.Conn ect t he batt e ry to the wind shield wip e r mot o r
to rot a te th e motor in a low sp eed a s shown in the
illu stration (A) an d disco nnect the ba ttery durin g
ro t a tion to stop the motor .
2.Co nn ect b e t w ee n t h e te rmin als an d the b a tt ery as
shown in the illu strat i on (B) a nd co nfirm whether
th e mo tor sto p s at th e auto m atic stop po sition
a f ter rot a ting in a low sp eed.
FRONT WA SHER MOT O R CHECK
1
2
AC005891
1.Remove t he wash er t ank assembly wit h the
washer hose att a ched. T hen fill t he wash er t ank
with wa ter .
2.Check to see that th e wa ter is vigo rously sp ray is
when conn ecting the positive batt e ry te rmin al to
termina l number 2 and te rmin al nu mber 1 to th e
neg ative batt e ry te rmin al.
WI NDSHIELD W A SHER FLUID EJECTION
CHECK
Move the nozzle to adjust th e position so that th e
spray is in a
r ea shown in the are a sh own in t he illus
-
tration.