Page 188 of 364

PRODUCT FEATURES
GENERAL00-3
PRODUCT FEATURES
M2000005000475
•COLT has been equipped with the new 1,500 mL
aluminium die-cast engine (4A9-engine) for fur
-
ther refinements of comfort driving, excellent
power performance, fuel economy, and ecology
performance.
•The body and suspension of COLT RALLIART
Version-R have been thoroughly tuned to
increase the 4G1-engine output which enables
dynamic driving.
•The robust image suited for the dynamic driving
has been adopted for the appearance.
SPORTY AND STYLISH DESIGN
•Bucket-like front seats
sion-R>
•Sport seats exclusive to the models with turbo-
charger
•15-inch aluminium wheel
•High-contrast combination meter
ART Version-R, LS, VR-X (M/T) >
•Robust appearance by new shaped front bumper
adaptation and rear bumper change
Version-R>
•Black overfender
•16-inch aluminium wheel
ACTIVE DRIVING AND HIGH QUALITY
•For 4A9-engine, the aluminium die-cast cylinder
block has been installed for weight reduction of
the vehicle.
•For 4G1-engine, turbo-charger model has been
introduced to increase output and torque,
enhancing sporty image.
•Sporty driving has been ensured by the
"GETRAG" 5-speed manual transmission (floor
shift).
•The suspension has been tuned to improve cor-
nering and stability at high speed.
Version-R>
•A strut tower bar has been adopted to improve
the body rigidity.
•Electric power steering system has been
improved and EPS-ECU has been additionally
equipped with the return control logic, resulting in
superior steering wheel return control and better
steering feel equal to or better than that for other
models with hydraulic power steering.
Page 203 of 364

TECHNICAL FEATURES
GENERAL00-18
STEERING
M2000040000140
AC403622
Steering wheel
Steering wheel
Steering column assembly
Torque sensor
Tie-rod end
Yoke-bearing
Crossmember
Steering gear and linkage
Electric power
steering-ECU
Motor
AE
Motor
Electric power
steering-ECU
Steering gear and linkage
Crossmember
Tie-rod end
Torque sensor
Transmission
control cable
Steering column assembly
Selector lever assembly
Dash panel cover
Dash panel cover
Pinion -driven electric p owe r ste ering system (ESP*)
with further improvement s has been adopted. EPS*
has been improved and EPS-ECU has been addi
-
tionally equipped with the return contro l logic, resu lt-
ing in superior stee ring whe el ret urn co ntrol and
better steering fee l equ al to or bett er than that for
other vehicles with hydraulic power steering.
NO TE: *EPS: Electronic Control Power S teerin g
For the mode ls with turb o-charge r, t he qu ick ste ering
gear rat io an d turbo -tuned a ssist chara cteristics
increase sporty tast e.
Page 221 of 364

GENERAL INFORMATION
FRONT AXLE26-2
GENERAL INFORMATION
M2260000100701
The front axle consists of front hub, wheel bearing,
knuckles and driveshafts, and has the following fea
-
tures:
•The wheel bearing incorporates magnetic
encoder for wheel speed sensing.
•The driveshaft incorporates EBJ-TJ type constant
velocity joint <4A9-CVT, 4A9-M/T (LS)>,
EBJ-ETJ type constant velocity joint <4A9-M/T
(VR)>, BJ-TJ type constant velocity joint <4G1>.
•The dynamic damper is mounted to reduce differ-
ential gear noise.
•The bracket assembly is mounted to reduce
torque steer. < 4G1>
•For environmental protection, a lead-free grease
is used on the joints.
EBJ(Eight Ball Fixed Joint):The use of the
smaller-sized eight balls inside the joint achieves
weight saving and compact size compared with a
BJ(Birfield Joint).
ETJ(Eco type Tripod Joint):This joint achieves
weight saving and compact size compared with a
TJ(Tripod Joint).
BJ:Birfield Joint
TJ:Tripod Joint
SPECIFICATIONS
Item4A94G1
CVTM/T
LSVR
Wheel bearingTy p eDouble-row angular contact ball bearing
Bearing (OD x ID) mm76 × 4076 × 4076 × 4076 × 40
DriveshaftJoint typeOuterEBJEBJEBJBJ
InnerTJTJETJTJ
Length (joint to joint)
× diameter mm
LH377 × 21.2377 × 21.2379 × 23352 × 24.9
RH688 × 21.2688 × 21.2664.3 × 23378.2 × 24.9
Page 236 of 364
GENERAL INFORMATION
POWER STEERING37-3
CONSTRUCTION DIAGRAM
AC405883AB
Steering wheel
Steering column assembly
Selector lever assembly
Electric power
steering-ECU
Motor
Torque sensor
Tie-rod end Steering gearDash panel cover
Page 237 of 364
AC405884AB
Steering wheel
Steering column assembly
Electric power
steering-ECU
Motor
Torque sensor
Tie-rod end
Yoke bearing
Steering gearDash panel cover
GENER
A L IN FORMA T ION
POWER ST E E RING37-4
Page 240 of 364

ELECTRICAL POWER STEERING
POWER STEERING37-7
ELECTRICAL POWER STEERING
GENERAL INFORMATIONM2370000100862
Vehicle-speed sensitive electric power steering
(whole range type) has been adopted. This system
allows a light steering force during stationary steer
-
ing manoeuvre or low speed driving, and a moderate
steering force during medium or high speed driving.
For vehicles with this system, the electric power
steering-ECU controls the motor current according to
the vehicle speed and steering force of the steering
wheel.
CAN* communication has been adopted in order to
communicate with another ECUs for obtaining nec
-
essary information related to this control, achieving
wiring harness saving and secure data communica
-
tion.
NOTE: *: For more information about CAN (Control-
ler Area Network), refer to GROUP 54C, General
Information
P.54C-2.
SPECIFICATIONS
ItemSpecification
MotorTy p ePermanent magnetic field type
Rated voltage (V)DC12
Rated current (A)50
Torque sensorTy p eNoncontact type (Inductance detection type)
Electric power
steering-ECUControl typeMicrocomputer control (16 bit)
Rated voltage (V)DC12
SYSTEM CONFIGURATION
AC601667AB
Electric power
steering-ECU
Ignition switch
Power supply to electric
power steering-ECU
Vehicle speed sensor
Motor Motor current value Engine speed
Torque sensor signal (main) Electric power
steering warning lamp
Diagnosis connector
Motor current
Torque sensor
Torque sensor signal (sub) Engine-CVT-ECU or
engine-ECU
NO
TE: Dash ed lines indicat e CAN-bu s lines.
Page 242 of 364
ELECTRICAL POWER STEERING
POWER STEERING37-9
STEERING GEAR
M2370003000239
AC208175
AC208174AC206443AC
NeutralSub
Torque sensor
Steered to leftMain
Steered to right
Output voltage (V)
Torque sensor characteristic chart
52.5
The torqu e sensor which detect s a opera t ed force of
the steerin
g wheel is inst alled in the stee ring g ear .
Whe
n th e st eer in g whe e l is tu rn ed , t h e ste e ring f o rce
is d
e tected by the to rque sensor . At the same time,
2-way supp
ly volt a ge signa l (main and sub ) are input
to the e
l ectric power steerin g-ECU.
MOT O RM237000 1 1 0003 6
AC208523
AC206443
AC207634
AB
View AMotor
Motor
View A
The mot
o r is inst alled in th e steering gea r . The ste e r-
ing motor is applied with a con t rol current sent from
the electric po
we r stee ring-ECU and genera t es t he
assist
torque to the steering ge ar according to the
steering op
eratio n.
Page 244 of 364

ELECTRICAL POWER STEERING
POWER STEERING37-11
OPERATION
M2370000700110
IGNITION SWITCH ON
Ignition supply voltage is applied to the electric
power steering-ECU, and the ECU enters standby
mode.
IGNITION SWITCH ON
AC601668AC207635 AB
Electric power
steering-ECU
OFF
OFF MotorMotor current signal
Maximum limit value (50A)
Engine speed
Engine speed
ON
500 r/min or 15 km/h
max 0.5s 0.7s
Motor output Determination of motor
control start Temporary increase of motor
assist limit value
Engine-CVT-ECU or
engine-ECU
1.
Whe n th e e ngine is st arted, the en gine sp eed sig-
nal sent from the en gine -CVT -ECU or
eng
ine-ECU is inp u t to th e ele c tric power steer
-
ing-ECU.
2. Af ter st a r ting the engine, the electric power ste e r-
ing-ECU judges the engin e st atu s "ENGINE
SPEED ON"
when the engine speed reaches 500
r/min or
the vehicle speed reaches 1 5 km/h or
more, the
n the p o wer assist functio n is ready .
STEERING WHEEL OPERAT ION
AC400096
AC206443AB
Electric power
steering-ECU
Torque
sensor
Torque sensor
Motor Motor
Motor current
Torque sensor signal (main)
Torque sensor signal (sub)
F A IL- S AFE FUNCTION OPERA T ION
Duri ng t h e f a il -s af e m o d e , t h e el ect r ic powe r st ee rin g
operate
s as a manual ste e ring system.