2006 MITSUBISHI COLT alternator

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-3
SYSTEM BLOCK DIAGRAM
AK600528
Barometric pressure sensorEngine control unitEngine-ECU
[1] Fuel injection control
[2] Throttle valve opening control
and idle speed control
[3] MIVEC (Mitsubishi Innovative
Valve timing Electronic
control system)
[4] Ignition timing control
[5] Engine control relay control
[6] Throttle valve control servo
relay control
[7] Fuel pump relay control
[8] Oxygen sensor (front) heater
control
[9] Oxygen sensor (rear) heater
control
[10] Fuel pressure control
[11] Waste gate control
[12] Fan relay control
[13] A/C compressor relay
control
[14] Alternator control
[15] Purge control
[16] Diagnostic output
[17] RAM data transmission Throttle valve control unit
Throttle opening feedback control
Engine coolant
temperature sensor Intake air temperature sensor Air flow sensor
Accelerator pedal
position sensor (main) Throttle position sensor (sub)
Camshaft position sensor
Crank angle sensor
Oxygen sensor (front)
Oxygen sensor (rear)
Alternator FR terminal
Clutch switch
Detonation sensor
Ignition switch-IG
Ignition switch-ST
Stop lamp switch
Power supply
Throttle position sensor (main)
Accelerator pedel
position sensor (sub)
Throttle valve control servo No.1 injector
No.2 injector
No.3 injector
No.4 injector
No.1 Ignition coil
No.2 Ignition coil
No.3 Ignition coil
No.4 Ignition coil
Engine control relay
Throttle valve control servo relay
Waste gate solenoid valve
A/C compressor relay
Fuel pump relay
Alternator G terminal
Cooling fan control relay (Hi, Lo)
Purge control solenoid valve
Diagnostic output terminal
Oxygen sensor (front) heater
Oxygen sensor (rear) heater Oil feeder control valve
(for MIVEC)
Fuel pressure control
solenoid valve
AB

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-4
CONTROL SYSTEM DIAGRAM
AK600529AB
6 Oil feeder control valve
1 Oxygen sensor
(front)
8 Engine coolant
temperature sensor
3
Throttle valve control servo
10
Throttle position sensor (main)
5 Throttle position sensor (sub)
2 Purge control
solenoid valve
4 Fuel pressure
solenoid valve
7 Crank angle sensor
9
Detonation sensor
4
Intake air
temperature
sensor
3
Air flow sensor
Waste gate
actuator Canister
Check
valve Air by-pass valve
Fuel pressure regulatorFrom
fuel pump
To fuel
tank
Catalytic converter
Catalytic
converter
Air
inlet
Oxygen sensor (front)
Oxygen sensor (rear)
Air flow sensor
Intake air temperature
sensor
Throttle position
sensor
(sub)
Camshaft position
sensor
Crank angle sensor
Engine coolant
temperature sensor
Detonation sensor
Throttle position
sensor (main) Power supply
Ignition switch-IG
Ignition switch-ST
Accelerator pedal
position sensor
(main)
Accelerator pedal
position sensor
(sub)
Alternator FR
terminal
Stop lamp switch
Clutch switchEngine-
ECUEngine control relay
Fuel pump relay
A/C compressor relay
Throttle valve
control servo relay
Ignition coil
Cooling fan
control relay
(Hi, Lo)
Diagnosis output
Alternator G terminal
Oxygen sensor (front)
heater
Oxygen sensor (rear)
heater
Barometric
pressure
sensor
1 Injector
5 Waste gate
solenoid valve
2 Oxygen sensor
(rear)
6 Camshaft position sensor
1
2
3
4
5
6
7
8
9
10 Injector
Purge control
solenoid valve
Throttle valve
control servo
Fuel pressure
solenoid valve
Waste gate
solenoid valve
Oil feeder control
valve
1
2
3
4
5
6

GENERAL INFORMATION
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-6
Camshaft position sensorThis sensor detects the top-dead-center (TDC) of the
compression stroke of each cylinder.
Crank angle sensorThis sensor detects the crank angle and inputs it into
the engine-ECU. The engine-ECU effects injector
control and other controls in accordance with the
signals received from this sensor.
Detonation sensorThis sensor, which contains a piezoelectric element,
detects the vibration of the cylinder block that results
from knocking. The engine-ECU detects only the
knocking of the engine from these vibrations, in order
to retard the ignition timing in accordance with the
strength of the knocks.
Alternator FR terminalThis terminal is used for detecting the duty cycle ratio
that energizes the alternator field coil.
Stop lamp switchThis is a contact point type switch that detects how
the brake pedal is depressed.
Actuators
Engine control relayThis relay turns ON and OFF the engine-ECU power
circuit.
Throttle valve control servo relayThis relay turns ON and OFF the actuation power
circuit for the throttle valve control servo in the
engine-ECU.
InjectorThe injectors inject fuel in accordance with the
injection signals received from the engine-ECU.
Ignition coil (with power transistor)Applies ignition coil primary current intermittently in
accordance with the ignition signals received from
the engine-ECU, in order to generate high voltage for
ignition.
Fuel pump relayControls the power supplied to the fuel pump in
accordance with the signals received from the
engine-ECU.
A/C compressor relayControls the operation of the A/C compressor in
accordance with the signals received from the
engine-ECU.
Purge control solenoid valveControls the flow rate of the purge air introduced into
the inlet manifold in accordance with the signals
received from the engine-ECU.
Alternator G terminalControls the amount of current generated by the
alternator in accordance with the signals received
from the engine-ECU.
Cooling fan control relayControls the speed of the cooling fan in accordance
with the signals received from the engine-ECU.
Throttle valve control servoControls the throttle valve position in accordance with
the signals received from the engine-ECU.
ECU
Name Function

OTHER CONTROL FUNCTIONS
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-12
OTHER CONTROL FUNCTIONS
M2132010000648
The following controls are basically the same as
those of the 4G1-Non-Turbo engine used in the
COLT.
•ENGINE CONTROL RELAY CONTROL
•THROTTLE VALVE CONTROL SERVO RELAY
CONTROL
•MIVEC (Mitsubishi Innovative Valve Timing Elec-
tronic Control System)
•FUEL PUMP RELAY CONTROL
•OXYGEN SENSOR (front) HEATER CONTROL
•OXYGEN SENSOR (rear) HEATER CONTROL
•FAN RELAY CONTROL
•A/C RELAY CONTROL
•ALTERNATOR CONTROL

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-16
P0500Vehicle speed sensor systemOpen circuit or short-circuit in
sensor-related circuitsON
P0513Immobilizer malfunctionOpen circuit or short-circuit in
sensor-related circuits−
P0603EEPROM malfunctionAbnormality in engine-ECU−
P0606Engine-ECU main processor
malfunctionAbnormality in engine-ECUON
P0622Alternator FR terminal systemOpen circuit or short-circuit in
system-related circuits−
P0638Throttle valve control servo circuit
range/performance problemAbnormal throttle valve control
servoON
P0642Throttle position sensor power
supply malfunctionOpen circuit or short-circuit in
sensor-related circuitsON
P0657Throttle valve control servo relay
circuit malfunctionOpen circuit or short-circuit in
sensor-related circuitsON
P1021Oil feeder control valve systemOpen circuit and short-circuit in
solenoid valve-related circuits−
P1231Trustful check active stability
control (ASC)ABS/ASC-ECU−
P1233Trustful check throttle position
sensor (main)Abnormality in throttle position
sensor (main)ON
P1234Trustful check throttle position
sensor (sub)Abnormality in throttle position
sensor (sub)ON
P1235Trustful check air flow sensorAbnormality in air flow sensorON
P1236A/D converter systemAbnormality in engine-ECUON
P1237Trustful check accelerator pedal
position sensorAbnormality in accelerator pedal
position sensorON
P1238Air flow sensor trustful for torque
monitoringAbnormality in engine-ECUON
P1239Trustful check engine speedAbnormality in engine-ECUON
P1240Trustful check ignition angleAbnormality in ABS/ASC-ECU−
P1241Torque monitoringAbnormality in engine-ECUON
P1602Communication malfunction
(between engine-ECU main
processor and system LSI)Abnormality in engine-ECUON
P1603Battery back-up circuit malfunctionOpen circuit or short-circuit in
system-related circuitsON
P2100Throttle valve control servo circuit
(open)Open circuit in throttle valve control
servo-related circuitON
P2101Throttle valve control servo
magneto malfunctionShort-circuit in system-related
circuitsON
P2108Throttle valve control servo
processor malfunctionAbnormality in engine-CVT-ECUON
Code No. Diagnosis item Main diagnosis contents Engine
warning lamp

DIAGNOSIS SYSTEM
MULTIPOINT FUEL INJECTION (MPI) <4G1>13B-19
Engine-ECU Monitor Item
•Items useful for grasping the engine control condition by the engine-ECU are provided in this monitor item
section.
•Values of these monitor items vary greatly depending on marginal difference of measurement conditions,
difference of the environment, aged deterioration of vehicl es and so on, and it is difficult to show the pre
-
cise specification values. Therefore, check conditions, display range and movement of values are
described.
Item No.Inspection itemDisplay range, numerical value
5AAir-fuel ratio learning value of B zone (Low
speed load)−25 to 25%
5BIdle speed control position learned value−128 to 127STEP
5CIdle speed control position learned value (A/C
load)−128 to 127STEP
6AKnock retardRetards in response to accelerator opening
6BLearned knock retard0 − 100%
6CTarget Idle speedChanges in response to engine coolant
temperature
9BAir-fuel ratio learning value of A zone (Low
speed load)−25 to 25%
9DAir-fuel ratio feedback integration−25 to 25%
B1Waste gate solenoid valve duty0 − 100%
B2Alternator G terminal dutyIncreases
B3Purge control solenoid valve duty0 − 100%
81*Long-term fuel compensation−25 to 25%
82*Short-term fuel compensation−25 to 25%
87*Calculation load value0 − 100%
88*Fuel control conditionChanges depending on driving condition
NOTE: *: This item is not displayed when the data list in check mode is selected.

GENERAL INFORMATION
ENGINE ELECTRICAL16-2
GENERAL INFORMATION
M2160000100038
The electronic device is basically the same as that in
the conventional 4G1 engine.
The employed alternator is a lightweight type in
which the electronic voltage regulator for detecting
the battery voltage is built.
The employed starter motor is a small planetary gear
reduction drive type.
The employed spark plug is a long reach type with
iridium.
The employed ignition coil is a plug top type in which
the powertrain per cylinder is built.

FUEL TANK
FUEL SUPPLY13C-4
•A resin coating is treated on the underfloor fuel
line pipes, improving reliability.
•A fuel tank pump with low power consumption
has been adopted to reduce the alternator load.
•A plastic tank pump and gauge assembly is used
to reduce weight.
•The fuel line tube and fuel line hose are made of
the material, which does not allow fuel vapour to
pass through it as much as possible, so that the
vapour gas emission to the air is reduced.
FUEL TANK
M2134001000442
The fuel tank assembly consists of components such
as a fuel tank pump and gauge assembly, a fuel
high-pressure hose, a fuel tank hose, and a fuel tank,
and has the following features:
•The fuel tank is located underneath the rear seats
to improve safety at a collision.
•The fuel tank itself is made of a pre-coat galva-
nized steel sheet that contains no lead.
•The fuel tank pump is housed in the fuel tank to
improve collision safety.
•A fuel tank safety valve, which prevents fuel leak-
age when the vehicle banks or rolls over, is
located inside the fuel tank pump and gauge
assembly.
•The fuel high-pressure hose and fuel tank hose
are made of the material, which does not allow
fuel vapour to pass through it as much as possi
-
ble.
The fuel tank pump and gauge assembly consist of
the following components:
•Fuel tank pump
•Fuel tank gauge unit
•Fuel tank filter assembly
•Fuel pump pressure regulator <4A9>
•Fuel tank safety valve
•Fuel tank 2-way valve
CONSTRUCTION DIAGRAM
AC403340AB
<4A9><4G1>
Fuel tank
Fuel tank pump and
gauge assembly
Fuel tank pump and
gauge assembly
Fuel
high-pressure
hose Fuel
high-pressure
hose
Fuel tank hose
(Vapour hose) Fuel tank hose
(Vapour hose)
Fuel tank hose
(Return hose)