2006 MERCEDES-BENZ R500 technical data

ContentsTechnical data.................................. 507
Parts service ...................................... 508
Warranty coverage ............................. 509
Loss of Service and Warranty
Information Booklet...................... 509
Identification labels............................ 510
Layout of poly-V-belt drive ................. 512
Engine ................................................ 513
Rims and tires .................................... 514
Same size tires ............................. 516
Spare wheel (collapsible tire) ....... 517
Electrical system................................ 518
Main Dimensions ............................... 519
Weights .............................................. 520Fuels, coolants, lubricants, etc. ......... 521
Capacities .................................... 521
Engine oils.................................... 523
Engine oil additives ...................... 523
Air conditioning refrigerant .......... 523
Brake fluid .................................... 523
Premium unleaded gasoline ......... 524
Fuel requirements ........................ 524
Gasoline additives ........................ 525
Coolants....................................... 525
Windshield washer and headlamp
cleaning* system ......................... 528
Technical terms............................... 529Index................................................. 535

14 IntroductionWhere to find it
Where to find itThis Operator’s Manual is designed to pro-
vide comprehensive support information
for you, the vehicle operator. Each section
has its own reference color.At a glance
Here you will find an overview of all the
controls that can be operated from the
driver’s seat.Getting started
Here you will find all the information you
need for your first drive. You should read
this section first if this is your first
Mercedes-Benz vehicle or if you are rent-
ing or borrowing this vehicle.Safety and Security
Here you will find descriptions of the safety
and security features of your vehicle.
Controls in detail
Here you will find detailed information
about the equipment installed on your ve-
hicle. This section expands on the “Getting
started” section and also describes techni-
cal innovations. If you are already familiar
with the basic functions of your vehicle,
this section will be of particular interest to
you.Operation
Here you will find all the information you
need for the proper operation of your vehi-
cle.Practical hints
This section provides fast assistance for
dealing with problems you may encounter.
Technical data
All important technical data for your vehi-
cle can be found in this section.Indexes
The glossary provides explanations of the
most important technical terms.
The table of contents and the index are de-
signed to help you find information quickly
and easily.
The following publications are part of your
vehicle documentation:

this Operator’s Manual


the Maintenance Booklet
Separate operating instructions will be
provided as required depending on the
equipment options installed in your vehi-
cle.

16 IntroductionOperating safety
Proper use of the vehicle
Proper use of the vehicle requires that you
are familiar with the following information
and rules:

the safety precautions in this manual


the “Technical data” section in this
manual


traffic rules and regulations


motor vehicle laws and safety stan-
dards
Warning!
G
Work improperly carried out on electronic
components and associated software could
cause them to cease functioning. Because
the vehicle’s electronic components are in-
terconnected, any modifications made may
produce an undesired effect on other sys-
tems. Electronic malfunctions could
seriously impair the operating safety of your
vehicle.
See an authorized Mercedes-Benz Light
Truck Center for repairs or modifications to
electronic components.
Other improper work or modifications on the
vehicle could also have a negative impact on
the operating safety of the vehicle.
Some safety systems only function while the
engine is running. You should therefore nev-
er turn off the engine while driving.
Warning!
G
Heavy blows against the vehicle underbody
or tires / wheels, for example when running
over an obstacle, road debris or a pothole,
may cause serious damage and impair the
operating safety of your vehicle. If you feel a
sudden significant vibration or ride distur-
bance, or you suspect that damage to your
vehicle has occurred, you should turn on
your hazard warning flashers, carefully slow
down, and drive with caution to an area
which is a safe distance from the road.
Inspect the vehicle underbody and
tires / wheels for possible damage. If the ve-
hicle appears unsafe, have it towed to the
nearest authorized Mercedes-Benz Light
Truck Center or other qualified maintenance
or repair facility for further inspection or re-
pairs.
Warning!
G
Various warning labels are attached to your
vehicle. These warning labels are intended
to make you and others aware of various
risks. You should not remove any of these
warning labels unless explicitly instructed to
do so by information on the label itself. Re-
moval of any of these labels may cause you
and others to be unaware of certain risks
which may result in an accident and / or per-
sonal injury.

347 Operation
Engine compartment
Checking engine oil level with the
control system (R 500 only)
When checking the oil level

the vehicle must be parked on level
ground


with the engine at operating tempera-
ture, the vehicle must have been
stationary for at least 5 minutes with
the engine turned off


with the engine not at operating tem-
perature yet, the vehicle must have
been stationary for at least 30 minutes
with the engine turned off
To check the engine oil level via the
multifunction display, do the following:

Switch on the ignition (
page 38).
The standard display (
page 168) should
appear in the multifunction display.

Press buttonk orj on the
steering wheel until the following
message appears in the multifunction
display:
One of the following messages will
subsequently appear in the indicator:

Engine oil level ok


Add 1.0 qt. to reach max. oil
level(Canada:
1.0 liter
)


Add 1.5 qts. to reach max. oil
level(Canada:
1.5 liters
)


Add 2.0 qts. to reach max. oil
level(Canada:
2.0 liters
)

If necessary, add engine oil.
For adding engine oil, see (
page 523).
For more information on engine oil, see the
“Technical data” section (
page 521) and
(
page 523).
Other display messages
If the SmartKey is not turned to position2
in the starter switch, the following
message will appear:
Switch ignition on
to check engine oil level
Switch on the ignition (
page 38).
iIf you want to interrupt the checking
procedure, press thek orj
button on the multifunction steering
wheel.

349 Operation
Engine compartment
To check the engine oil level with the oil
dipstick, do the following:
Open the hood (
page 345).
1Oil dipstick
2Upper mark
3Lower mark

Pull out oil dipstick1.

Wipe oil dipstick 1 clean.

Fully insert oil dipstick1 into the
dipstick guide tube.

Pull out oil dipstick1 again after
approximately 3 seconds to obtain
accurate reading.The oil level is correct when it is between
lower mark 3 (min.) and upper mark 2
(max.) mark of the oil dipstick.

If necessary, add engine oil.
For more information on engine oil, see
“Technical data” section (
page 521) and
(
page 523).
See the “Practical hints” section
(page 437) if the low engine oil level
warning lamp in the instrument cluster
flashes.Adding engine oiliThe filling quantity between the upper
and lower marks on the oil dipstick is
approximately 2.1 US qt. (2.0 l).
!Only use approved engine oils and oil
filters required for vehicles with Main-
tenance System (U.S. vehicles) or
FSS PLUS (Canada vehicles). For a list-
ing of approved engine oils and oil fil-
ters, refer to the Factory Approved
Service Products pamphlet in your ve-
hicle literature portfolio, or contact an
authorized Mercedes-Benz Light Truck
Center.
Using engine oils and oil filters of spec-
ification other than those expressly re-
quired for the Maintenance System
(U.S. vehicles) or FSS PLUS (Canada
vehicles), or changing of oil and oil filter
at change intervals longer than those
called for by the Maintenance System
(U.S. vehicles) or FSS PLUS (Canada
vehicles) will result in engine damage
not covered by the Mercedes-Benz
Limited Warranty.

350 OperationEngine compartmentR3501Filler capR5001Filler cap

Unscrew filler cap1 from filler neck.

Add engine oil as required. Never over-
fill with oil.
Be careful not to spill any oil when adding.
Avoid environmental damage caused by oil
entering the ground or water.

Screw filler cap1 back on filler neck.
For more information on engine oil, see
“Technical data” section (
page 521) and
(
page 523).
Transmission fluid level
The transmission fluid level does not need
to be checked. If you notice transmission
fluid loss or gear shifting malfunctions,
have an authorized Mercedes-Benz Light
Truck Center check the automatic trans-
mission.
!Excess oil must be siphoned or drained
off. It will cause damage to the engine
and catalytic converter not covered by
the Mercedes-Benz Limited Warranty.

351 Operation
Engine compartment
Coolant level
The engine coolant is a mixture of water
and anticorrosion / antifreeze. To check
the coolant level, the vehicle must be
parked on level ground and the engine
must be cool.
1Cap
2Coolant expansion tank
3Indicator wall
4Coolant level

Using a rag, turn cap 1 slowly approx-
imately one half turn counterclockwise
to release any excess pressure.

Continue turning cap 1 counterclock-
wise and remove it.
Coolant level 4 is correct if the level:

for cold coolant: reaches the top of
indicator wall 3 visible through the
filling opening


for warm coolant: is approximately
0.6 in (1.5 cm) higher

Add coolant as required.

Replace and tighten cap 1.
For more information on coolant, see the
“Technical data” section (
page 525).
Warning!
G
In order to avoid any possibly serious burns:

Use extreme caution when opening the
hood if there are any signs of steam or
coolant leaking from the cooling system,
or if the coolant temperature gauge indi-
cates that the coolant is overheated.


Do not remove pressure cap on coolant
reservoir if coolant temperature is
above 158°F (70°C). Allow engine to
cool down before removing cap. The
coolant reservoir contains hot fluid and
is under pressure.


Using a rag, slowly open the cap approx-
imately
1/2 turn to relieve excess pres-
sure. If opened immediately, scalding
hot fluid and steam will be blown out un-
der pressure.


Do not spill antifreeze on hot engine
parts. Antifreeze contains ethylene gly-
col which may burn if it comes into con-
tact with hot engine parts.

362 OperationTires and wheelsCertification label
Even after careful determination of the
combined weight of all occupants, cargo
and the trailer tongue load (if applicable)
(page 362) as to not exceed the permis-
sible load limit, you must make sure that
your vehicle never exceeds the Gross Vehi-
cle Weight Rating (GVWR) and the Gross
Axle Weight Rating (GAWR) for either the
front or rear axle. You can obtain the
GVWR and GAWR from the Certification la-
bel. The Certification Label can be found
on the driver’s door B-pillar, see “Technical
data” (
page 510).Gross Vehicle Weight Rating (GVWR): The
total weight of the vehicle, all occupants,
all cargo, and the trailer tongue load
(
page 362) must never exceed the
GVWR.
Gross Axle Weight Rating (GAWR): The to-
tal allowable weight that can be carried by
a single axle (front or rear).
To assure that your vehicle does not ex-
ceed the maximum permissible weight
limits (GVWR and GAWR for front and rear
axle), have the loaded vehicle (including
driver, passengers and all cargo and, if ap-
plicable, trailer fully loaded) weighed on a
suitable commercial scale.Trailer tongue load
The tongue load of any trailer is an impor-
tant weight to measure because it affects
the load you can carry in your vehicle. If a
trailer is towed, the tongue load must be
added to the weight of all occupants riding
and any cargo you are carrying in the
vehicle. The tongue load typically is
between 10% and 15% of the trailer weight
and everything loaded in it.