2006 MAZDA MODEL B4000 TRUCK brake

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BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the ªMAXº line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your authorized dealer immediately.WARNING: Brake fluid is toxic. If brake fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek
medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Seek medical attention immediately.
WARNING: If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
WARNING: Do not let the reservoir for the master cylinder run
dry. This may cause the brakes to fail.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to the service maintenance sectionfor the
service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Mazda specification.
Refer to Lubricant Specifications in this chapter.
MAX
CIMS #1127051
com_brake_title
itdseq=307
CIMS #1265242
com_brake-max.maz itdseq=308
CIMS #918853
com_clutch.truck.mbs itdseq=309
art=unomc300_a
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WARNING: Brake fluid is toxic. If brake fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek
medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Seek medical attention immediately.1. Clean the reservoir cap before removal to prevent dirt and
water from entering the
reservoir.
2. Remove cap and rubber diaphragm from reservoir.
3. Add fluid until the level reaches the step in the reservoir.
4. Reinstall rubber diaphragm and cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
² Refer to service maintenance section for scheduled check and
change intervals.
² Transmission does not consume fluid.
² Check fluid when transmission is not operating properly or if you see
a leak.
² Fluid level must be checked at normal operating temperature, 20 miles
(30 km) of driving.
To check and add fluid: 1. Drive the vehicle 20 miles (30 km) to reach normal operating temperatures.
2. If driven in hot weather, city traffic, pulling a trailer, allow transmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly through all of the gear ranges.
5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
CIMS #80235
com_transmission-fluid itdseq=310
CIMS #953918
com_check_autotran.fly itdseq=311
art=ranmc153_a
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Checking and adding manual transmission fluid (if equipped)1. Park the vehicle on a level surface.
2. Engage the parking brake fully ± put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and inspect the fluid level.
6. Fluid level should be at the bottom of the opening.
7. Add enough fluid through the filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug securely.
Use only fluid that meets Mazda specifications. Refer to Lubricant
specifications in this chapter.CIMS #1126961
com_chk-man-trans.maz
itdseq=313
art=mbsmc002_a
art=f23mc115_a
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TRANSFER CASE FLUID (IF EQUIPPED)1. Park the vehicle on a level surface.
2. Engage the parking brake fully ± put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and inspect the fluid level.
6. Fluid level should be at the bottom of the opening.
7. Add enough fluid through the filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug securely.
Use only fluid that meets Mazda specifications. Refer to Lubricant
specifications in this chapter.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. If the original universal joints are replaced with universal
joints equipped with grease fittings, lubrication will also be necessary.CIMS #918861
com_check-add-tcase.mbs itdseq=314
CIMS #918862
com_serv-shaft-yoke.mbs itdseq=315
art=ranmc128_c
art=f12mc022_a
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CHECKING AND ADDING REAR DIFFERENTIAL FLUID1. Park the vehicle on a level surface.
2. Engage the parking brake fully ± put in first gear.
3. Assure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and inspect the fluid level.
6. Fluid level should be at the bottom of the opening.
7. Add enough fluid through the filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug securely.
Use only fluid that meets Mazda specifications. Refer to Lubricant
Specifications in this chapter.
REFILL CAPACITIES
Fluid Mazda Part
NameApplication Capacity
Engine oil
(includes filter
change) Mazda SAE 5W-
20 Premium
Motor Oil2.3L engine 4.0 quarts
(3.8L)
3.0L V6 engines 4.5 quarts (4.3L)
Mazda SAE 5W-
30 Premium
Motor Oil 4.0L V6 engine 5.0 quarts
(4.7L)
Brake fluid DOT 3 Brake FluidAll Fill to line on
reservoir
6
CIMS #685182 com_refill.mbsitdseq=316
art=mbsmc003_a
art=f12mc022_a
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5Traction-Lok axles use 4.75±5.0 pints (2.2±2.4L) of rear axle lubricant.
Add 4 oz. (118 ml) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. Service refill
capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6
mm to 14 mm) below the bottom of the filler hole.
6Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local authorized dealer
immediately.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4) SAE 80W-90 Premium Rear Axle
Lubricant
Rear axle SAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid4
Door weather strips
Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant3
Engine oil 2.3L I4 and 3.0L V6
engines SAE 5W-20 Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Motor Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracks Multi-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission) Premium Long-Life Grease
CIMS #75473 com_lubes.all
itdseq=317
CIMS #691524
com_lubes.mbs itdseq=318
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ItemMazda part name or equivalent
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual) MERCONt
AT F
Automatic transmission (5R44E
and 5R55E) MERCONtVATF
2
Windshield washer fluid
Ultra-clear Windshield Washer
Concentrate
1Add 4 oz. (118 ml) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONt and MERCONtV are not interchangeable. DO NOT
mix MERCONt and MERCONtV. Refer to your service maintenance
section to determine the correct service interval.
3Do not mix different types or colors of engine coolant.
4Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your authorized dealer immediately.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 0.049±0.053 inch
(1.25±1.35mm)0.051±0.057 inch
(1.29±1.45mm)0.052±0.056 inch
(1.32±1.42mm)
Ignition system EDIS EDIS EDIS
Compression
ratio 9.7:1 9.6:1 9.7:1
CIMS #716286
com_data.mazda
itdseq=319
CIMS #685183 com_data.mbs
itdseq=320
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The Vehicle Identification Number (VIN) contains the following
information:1. World manufacturer identifier
2. Brake system / Gross Vehicle Weight Rating (GVWR) /
Restraint System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label . The following table tells you
which transmission or transaxle
each code represents.
Description Code
Five-speed automatic (5R44E/5R55E) D
Five-speed manual (R1) R
MFD. BY FORD MOTOR CO. IN U.S.A.
EXT PNT: XX RC: XXDSO:
WB BRK INT TR TP/PS R AXLE TR SPR XXXXX
XXX X XX X XX X XX \
XXX
XXXXXXXXXXXXX XXX XXXX-XXXXXXX-XX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR
VEHICLE SAFETY AND THEFT PREVENTION STANDARDS IN
EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
VIN: XXXXXXXXXXXXXXXXX XXXXX
TYPE: XXX XXXXX
DATE: XX/XX GVWR:
XXXXXLB/ XXXXX KG
FRONT GAWR: XXXXL REAR GAWR: XXXXLB
AT XXX kPa/XX PSI COLD AT XXX kPa/XX PSI COLD
XXXXKG
WITH
XXXX/XXXXXXX TIRES
XXXX.XX RIMSXXXXKG
WITH
XXXX/XXXXXXX TIRES
XXXX.XX RIMS
FOR MAZDA MOTOR CORPORATION
CIMS #734836
com_vin-info.all
itdseq=325
CIMS #1519411
com_trans-code.maz itdseq=326
CIMS #1498292
com_trans-code.mbs itdseq=327
art=204mc036_a
art=mazmc000_a
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