2006 MAZDA MODEL B3000 TRUCK steering

JOBNAME: No Job Name PAGE: 216 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine1. Windshield washer fluid reservoir
2. Engine coolant reservoir
3. Engine oil dipstick
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil filler cap
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assemblyCIMS #71972
com_engine-comp itdseq=265
CIMS #528617 com_2.3L-rwd itdseq=266
art=ranmc141_b
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 216OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
216

JOBNAME: No Job Name PAGE: 217 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
3.0L V6 engine1. Engine coolant reservoir
2. Windshield washer fluid reservoir
3. Engine oil filler cap
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil dipstick
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assemblyCIMS #689982
com_3.0L-rwd.mbs itdseq=267
art=ranmc115_g
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 217OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
217

JOBNAME: No Job Name PAGE: 218 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
4.0L SOHC V6 engine1. Windshield washer fluid reservoir
2. Transmission fluid dipstick (automatic transmission)
3. Engine oil filler cap
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power distribution box
7. Clutch fluid reservoir (manual transmission)
8. Battery
9. Power steering fluid reservoir
10. Air filter assembly
11. Engine coolant reservoirCIMS #713068
com_4.0L-sohc.mbs itdseq=268
art=expmc101_m
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 218OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
218

JOBNAME: No Job Name PAGE: 244 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
² Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
POWER STEERING FLUID
² 2.3L I4 engine
² 3.0L V6 engine
CIMS #76037
com_check-steering-fluid.04
itdseq=306
art=ranmc143_a
art=expmc500_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 244OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
244

JOBNAME: No Job Name PAGE: 245 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
²4.0L V6 engine
Check the power steering fluid. Refer to the service maintenance section
for the service interval schedules. If adding fluid is necessary, use only
MERCONt AT F.
1. Start the engine and let it run until it reaches normal operating temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several times.
3. Turn the engine off.
4. If your vehicle is equipped with a 3.0L V6 engine, check the
fluid level on the dipstick. It should be within the FULL HOT range.
Do not add fluid if the level is within this range.
5. If your vehicle is equipped with a 4.0L SOHC V6 or 2.3L I4
engine, check the fluid level in the reservoir. It should be between
the MIN and MAX lines. Do not add fluid if the level is within this
range.
6. If the fluid is low, add fluid in small amounts, continuously checking the level until it reaches the FULL HOT range. Be sure to put the
dipstick back in the reservoir.
DONOTOVERFILLPOWERSTEERINGFLUID
art=expmc501_a
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 245OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
245

JOBNAME: No Job Name PAGE: 252 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
FluidMazda Part
NameApplication Capacity
Power steering
fluid Mazda
MERCONt
AT FAll Fill to range on
dipstick
Transmission
fluid
1Mazda
MERCONt AT F5-speed manual 2.8 quarts
(2.65L)2
Mazda
MERCONtV
AT F4x2 vehicles
with automatic
and 2.3L I4
engine9.9 quarts
(9.4L)3
4x2 vehicles
with automatic
and 3.0L or 4.0L
engines10.0 quarts
(9.5L)3
4x4 vehicles
with automatic
and 3.0L or 4.0L
10.3 quarts
(9.8L)3
Engine coolant4Premium Engine
Coolant
2.3 L I4 engine
with manual
transmission10.5 quarts
(10.0L)
2.3L I4 engine
with automatic
transmission 10.2 quarts
(9.7L)
3.0L V6 engine
with manual
transmission 15.1 quarts
(14.3L)
3.0L V6 engine
with automatic
transmission 14.8 quarts
(14.0L)
4.0L V6 engine
with manual
transmission 13.7 quarts
(13.0L)
4.0L V6 engine
with automatic
transmission 13.2 quarts
(12.5L)
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 252OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
252

JOBNAME: No Job Name PAGE: 254 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
5Traction-Lok axles use 4.75±5.0 pints (2.2±2.4L) of rear axle lubricant.
Add 4 oz. (118 ml) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. Service refill
capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6
mm to 14 mm) below the bottom of the filler hole.
6Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local authorized dealer
immediately.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4) SAE 80W-90 Premium Rear Axle
Lubricant
Rear axle SAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid4
Door weather strips
Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant3
Engine oil 2.3L I4 and 3.0L V6
engines SAE 5W-20 Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Motor Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracks Multi-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission) Premium Long-Life Grease
CIMS #75473 com_lubes.all
itdseq=317
CIMS #691524
com_lubes.mbs itdseq=318
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 254OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
254

JOBNAME: No Job Name PAGE: 255 SESS: 1 OUTPUT: Thu Sep 15 08:22:27 2005
/ford_pdm/ford/own2002/mbs/og
ItemMazda part name or equivalent
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual) MERCONt
AT F
Automatic transmission (5R44E
and 5R55E) MERCONtVATF
2
Windshield washer fluid
Ultra-clear Windshield Washer
Concentrate
1Add 4 oz. (118 ml) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONt and MERCONtV are not interchangeable. DO NOT
mix MERCONt and MERCONtV. Refer to your service maintenance
section to determine the correct service interval.
3Do not mix different types or colors of engine coolant.
4Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your authorized dealer immediately.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 0.049±0.053 inch
(1.25±1.35mm)0.051±0.057 inch
(1.29±1.45mm)0.052±0.056 inch
(1.32±1.42mm)
Ignition system EDIS EDIS EDIS
Compression
ratio 9.7:1 9.6:1 9.7:1
CIMS #716286
com_data.mazda
itdseq=319
CIMS #685183 com_data.mbs
itdseq=320
REVIEW COPY ÐÐ
2006 B-Series (mbs), Owners Guide (post-2002-fmt) (own2002),Market:USA(fus)
PAGE: 255OP:root EDIT SESSION: 1DATE: SEPT 15 2005 at 8:22JOB:@ibm2/ford_pdm/CLS_ford/GRP_own2002/JOB_mbs/DIV_og
Maintenance and Specifications
255