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3.0L V6 engine
1. Engine coolant reservoir
2. Windshield washer fluid reservoir
3. Engine oil filler cap
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil dipstick
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assembly
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4.0L SOHC V6 engine
1. Windshield washer fluid reservoir
2. Transmission fluid dipstick (automatic transmission)
3. Engine oil filler cap
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power distribution box
7. Clutch fluid reservoir (manual transmission)
8. Battery
9. Power steering fluid reservoir
10. Air filter assembly
11. Engine coolant reservoir
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WARNING: If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
WARNING: Do not let the reservoir for the master cylinder run
dry. This may cause the brakes to fail.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to theservice maintenance sectionfor the
service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Mazda specification.
Refer toLubricant Specificationsin this chapter.
WARNING: Brake fluid is toxic. If brake fluid contacts the
eyes, flush eyes with running water for 15 minutes. Seek
medical attention if irritation persists. If taken internally, drink
water and induce vomiting. Seek medical attention immediately.
1. Clean the reservoir cap before
removal to prevent dirt and
water from entering the
reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
TRANSMISSION FLUID
Checking automatic transmission fluid
•Refer toservice maintenance sectionfor scheduled check and
change intervals.
•Transmission does not consume fluid.
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Fluid Mazda Part
NameApplication Capacity
Transmission
fluid
1Mazda MERCON
AT F5-speed manual 2.8 quarts
(2.65L)2
Mazda
MERCONVATF4x2 vehicles with
automatic and
2.3L I4 engine9.9 quarts
(9.4L)3
4x2 vehicles with
automatic and
3.0L or 4.0L
engines10.0 quarts
(9.5L)3
4x4 vehicles with
automatic and
3.0L or 4.0L10.3 quarts
(9.8L)3
Engine coolant4Premium Engine
Coolant2.3 L I4 engine
with manual
transmission10.5 quarts
(10.0L)
2.3L I4 engine
with automatic
transmission10.2 quarts
(9.7L)
3.0L V6 engine
with manual
transmission15.1 quarts
(14.3L)
3.0L V6 engine
with automatic
transmission14.8 quarts
(14.0L)
4.0L V6 engine
with manual
transmission13.7 quarts
(13.0L)
4.0L V6 engine
with automatic
transmission13.2 quarts
(12.5L)
Fuel tank N/A Regular cab
(Short wheel
base)17 gallons
(64.4L)
SuperCab 19.5 gallons
(73.8L)
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Fluid Mazda Part
NameApplication Capacity
Transfer Case
FluidMazda MERCON
AT F4x4 Vehicles 1.25 quarts
(1.2L)
Front axle
lubricantMazda SAE
80W-90 Premium
Rear Axle
Lubricant4x4 Vehicles 3.6 pints (1.7L)
Rear axle
lubricant
5Mazda SAE
80W-90 Premium
Rear Axle
LubricantAll 5.0-5.3 pints
(2.4-2.5L)
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 2.75 quarts
(2.6L)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to theservice maintenance
sectionto determine the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
4Add the coolant type originally equipped in your vehicle. DO NOT MIX
different colors or types of coolant. DO NOT USE Mazda Extended Life
Engine Coolant (orange in color). Refer toAdding engine coolant, in
this chapter.
5Traction-Lok axles use 4.75–5.0 pints (2.2–2.4L) of rear axle lubricant.
Add 4 oz. (118 ml) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. Service refill
capacities are determined by filling the rear axle 1/4 inch to 9/16 inch
(6 mm to 14 mm) below the bottom of the filler hole.
6Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
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there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your local authorized dealer
immediately.
LUBRICANT SPECIFICATIONS
Item Mazda part name or equivalent
Front axle (4X4)SAE 80W-90 Premium Rear Axle
Lubricant
Rear axleSAE 80W-90 Premium Rear Axle
Lubricant
1
Brake fluid and clutch fluid (if
equipped)High Performance DOT 3 Motor
Vehicle Brake Fluid4
Door weather strips Silicone Lubricant
Engine coolant Mazda Premium Engine Coolant3
Engine oil 2.3L I4 and 3.0L V6
enginesSAE 5W-20 Motor Oil
Engine oil 4.0L V6 engines SAE 5W-30 Motor Oil
Hinges, door checks, latches,
striker plates, fuel filler door hinge
and seat tracksMulti-Purpose Grease
Transmission /steering/parking
brake linkages and pivots, brake
and clutch pedal shaft, clutch pilot
bearing and input shaft spline
(manual transmission)Premium Long-Life Grease
Power steering fluid, transfer case
fluid (4X4) and transmission fluid
(manual)MERCONAT F
Automatic transmission (5R44E
and 5R55E)MERCONVATF
2
Windshield washer fluidUltra-clear Windshield Washer
Concentrate
1Add 4 oz. (118 ml) of Additive Friction Modifier meeting Mazda
specifications for complete refill of Traction-Lok axles. If submerged in
water, the rear axle lubricant should be changed.
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2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to yourservice maintenance
sectionto determine the correct service interval.
3Do not mix different types or colors of engine coolant.
4Brake fluid will drop slowly as the brakes wear and will rise when brake
components are replaced. Fluid levels below the MAX line that do not
trigger the brake warning light are within the normal operating range,
there is no need to add fluid. If the levels are outside the normal
operating range, the performance of your brake system could be
compromised, seek service from your authorized dealer immediately.
ENGINE SPECIFICATIONS
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Spark plug gap 0.049–0.053 inch
(1.25–1.35mm)0.051–0.057 inch
(1.29–1.45mm)0.052–0.056 inch
(1.32–1.42mm)
Ignition system EDIS EDIS EDIS
Compression
ratio9.7:1 9.6:1 9.7:1
VEHICLE DIMENSIONS
Vehicle dimensions Regular Cab -
inches (mm)SuperCab -
inches (mm)
(1) Overall length 188.5 (4788) 202.6 (5147)
(2) Overall width 69.4 (1762) 70.3 (1785)
(3) Overall height – 4x2/4x4 65.0 (1652) /
68.5 (1740)66.0 (1676) /
68.7 (1746)
(4) Wheelbase 111.4 (2831) 125.7 (3192)
(5) Track - Front 58.5 (1486) 58.5 (1486)
(5) Track - Rear 57.3 (1455) 57.3 (1455)
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A
ABS (see Brakes) .....................144
Airbag supplemental
restraint system ..........................77
and child safety seats ..............80
description ................................77
disposal ......................................83
driver airbag ..............................81
indicator light ...........................82
operation ...................................81
passenger airbag .......................81
passenger deactivation
switch ........................................83
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................225
Anti-lock brake system
(see Brakes) ......................144–145
Audio system
6-CD in dash .............................23
Single CD ..................................20
Audio system
(see Radio) ................18, 20, 23, 27
Automatic transmission ............148
driving an automatic
overdrive .................................149
fluid, refill capacities ..............247
fluid, specification ..................251
Auxiliary power point .................48
Axle
lubricant specifications ..250–251
refill capacities ........................247
traction lok ..............................147
B
Battery .......................................223
acid, treating emergencies .....223jumping a disabled battery ....181
maintenance-free ....................223
servicing ..................................223
Bed extender ..............................54
BeltMinder ...................................72
Brakes ........................................144
anti-lock ...........................144–145
anti-lock brake system
(ABS) warning light ...............145
fluid, checking and adding ....242
fluid, refill capacities ..............247
fluid, specifications .........250–251
lubricant specifications ..250–251
parking ....................................146
shift interlock ..........................148
Break-in period .............................5
Bulbs ............................................39
C
Capacities for refilling fluids ....247
Cassette tape player ...................23
Cell phone warning ...................256
Changing a tire .........................171
Child safety restraints ................89
child safety belts ......................89
Child safety seats ........................93
attaching with tether straps ....97
in front seat ..............................94
in rear seat ................................94
LATCH .....................................101
tether anchorage hardware .....97
Chimes (warning) .......................16
Cleaning your vehicle
engine compartment ..............198
instrument panel ....................201
interior .....................................202
interior trim ............................201
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Owners Guide (post-2002-fmt)
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Index
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