Cleaning 203
Maintenance and Specifications 210Engine compartment 212
Engine oil 214
Battery 218
Engine coolant 220
Fuel information 226
Air filter(s) 239
Part numbers 240
Refill capacities 241
Lubricant specifications 242
Engine data 244
Accessories 249
Index 251
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including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
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notice and without incurring obligation.
Copyright © 2006 Ford Motor Company Table of Contents
3
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)
Vehicle Symbol Glossary
Power Windows
Front/Rear Power Window Lockout
Child Safety Door
Lock/Unlock Interior Luggage
Compartment Release
Symbol
Panic Alarm Engine Oil
Engine Coolant Engine Coolant
Temperature
Do Not Open When Hot Battery
Avoid Smoking, Flames,
or Sparks Battery Acid
Explosive Gas Fan Warning
Power Steering Fluid Maintain Correct Fluid
Level MAX
MIN
Emission System Engine Air Filter
Passenger Compartment
Air Filter Jack
Check Fuel Cap Low Tire Pressure
Warning
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus) Introduction
9
4. Remove the vertical shield from
the bolster by disengaging the
S-shaped clip and rotate it up in a
clockwise direction. (Driver’s side
only)
5. Remove the AirTube from the air
filter assembly. (Driver’s side only).
6. Remove the protective rubber cap
from the housing by grabbing it and
pulling rearward.
7. Remove the bulb socket by
rotating it counterclockwise, then
pulling it straight out of the lamp
assembly.
8. Carefully pull bulb straight out of
socket and push in the new one.
Handle a halogen headlamp
bulb carefully and keep out
of children’s reach. Grasp the bulb
only by its plastic base and do not
touch the glass. The oil from your
hand could cause the bulb to
break the next time the
headlamps are operated.
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)Lights
36
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.0L DOHC V6 Duratec engine
1. Engine coolant reservoir
2. Power steering fluid reservoir
3. Brake fluid reservoir
4. Transmission fluid dipstick
5. Battery
6. Power distribution box
7. Air filter assembly
8. Coolant bleed valve
9. Engine oil dipstick
10. Engine oil filler cap
11. Windshield washer fluid reservoir
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)Maintenance and Specifications
212
Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil.
Only use oils “Certified For Gasoline Engines” by the American
Petroleum Institute (API). An oil with this trademark symbol conforms
to the current engine and emission system protection standards and fuel
economy requirements of the International Lubricant Standardization and
Approval Committee (ILSAC), comprised of U.S. and Japanese
automobile manufacturers.
To protect your engine’s warranty use Motorcraft SAE 5W-20 or an
equivalent SAE 5W-20 oil meeting Ford specification WSS-M2C930-A.
SAE 5W-20 oil provides optimum fuel economy and durability
performance meeting all requirements for your vehicle’s engine .
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil according to the appropriate schedule listed in
the scheduled maintenance information .
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises of knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus) Maintenance and Specifications
217
3. Remove the air filter element
from the air filter housing.
4. Wipe the air filter housing and
cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not properly seated.
6. Replace the air filter housing cover and secure the clamps.
Note: Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 3.0L DOHC V6 Duratec engine
Engine air filter element FA-1771
Battery BXT-40R
Oil filter FL-820-S
PCV valve 1
Spark plugs 2
1
The PCV valve is a critical emission component. It is one of the items
listed in scheduled maintenance information and is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance information for the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used. 2
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance information for the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)Maintenance and Specifications
240
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part
Name Application Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid All Fill between Min
and Max on
reservoir
Engine oil
(including filter
change) 1
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada) All 6.0 quarts
(5.7L)
Fuel tank N/A All 17.5 gallons
(66.2L)
Power steering
fluid Motorcraft
MERCON AT F All Between MIN
and MAX on
reservoir
Engine coolant 2
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored) All 9.72 quarts
(9.2L)
Transmission
fluid Premium
Automatic
Transmission
Fluid 6–speed
automatic
transaxle 7.4 quarts
(7.0L) 3
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus) Maintenance and Specifications
241
Clock ............................................48
Compass, electronic
set zone adjustment .................65
Console
overhead ....................................48
Controls
power seat .................................96
steering column ........................56
Coolant
checking and adding ..............220
refill capacities ................224, 241
specifications ..................242, 244
Cruise control
(see Speed control) ....................53
Cupholder(s) .............................102
Customer Assistance ................175
Ford Extended Service Plan ...200
Getting assistance outside
the U.S. and Canada ..............201
Getting roadside assistance ...175
Getting the service you need ..196
Ordering additional owner’s
literature .................................201
Utilizing the
Mediation/Arbitration
Program ...................................199
D
Daytime running lamps (see
Lamps) .........................................30
Dipstick
automatic transmission fluid .237
engine oil .................................214
Doors
lubricant specifications ..........242
Driving under special
conditions ..................................174
through water .........................174 E
Electronic message center .........63
Emergencies, roadside
jump-starting ..........................190
Emission control system ..........234
Engine ........................................244
cleaning ...................................205
coolant .....................................220
fail-safe cooling .......................225
idle speed control ...................218
lubrication specifications ......242,
244
refill capacities ........................241
service points ..........................212
starting after a collision .........177
Engine block heater .................167
Engine oil ..................................214
change oil soon warning,
message center .......................214
checking and adding ..............214
dipstick ....................................214
filter, specifications ........217, 240
recommendations ...................217
refill capacities ........................241
specifications ..................242, 244
Exhaust fumes ..........................167
F
Fail safe cooling ........................225
Fluid capacities .........................241
Foglamps .....................................30
Fuel ............................................226
calculating fuel economy ..64, 231
cap ...........................................228
capacity ...................................241
choosing the right fuel ...........229
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus)Index
252