2006 LINCOLN ZEPHYR maintenance

Note: Only one ATF fluid specification has been tested and approved for
use with the automatic 6-speed: Premium Automatic Transmission fluid.
Mercon fluids cannot be used with the automatic 6-speed without
damage or voiding warranty.
Use of a non-approved automatic transmission fluid may cause
internal transaxle component damage.
If necessary, add fluid in 1/2 pint (250 mL) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid should be removed by an authorized
dealer.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transaxle components.
AIR FILTER
Refer to scheduled maintenance information for the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer to Motorcraft part numbers in this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
Changing the air filter element
1. Release the clamps that secure
the air filter housing cover.
2. Carefully separate the two halves
of the air filter housing.
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3. Remove the air filter element
from the air filter housing.
4. Wipe the air filter housing and
cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not properly seated.
6. Replace the air filter housing cover and secure the clamps.
Note: Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 3.0L DOHC V6 Duratec engine
Engine air filter element FA-1771
Battery BXT-40R
Oil filter FL-820-S
PCV valve 1
Spark plugs 2
1
The PCV valve is a critical emission component. It is one of the items
listed in scheduled maintenance information and is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance information for the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used. 2
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance information for the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
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equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part
Name Application Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid All Fill between Min
and Max on
reservoir
Engine oil
(including filter
change) 1
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada) All 6.0 quarts
(5.7L)
Fuel tank N/A All 17.5 gallons
(66.2L)
Power steering
fluid Motorcraft
MERCON
AT F All Between MIN
and MAX on
reservoir
Engine coolant 2
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored) All 9.72 quarts
(9.2L)
Transmission
fluid Premium
Automatic
Transmission
Fluid 6–speed
automatic
transaxle 7.4 quarts
(7.0L) 3
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Fluid Ford Part
Name Application Capacity
Windshield
washer fluid Motorcraft
Premium
Windshield
Washer
Concentrate All 4.75 quarts
(4.5L)1
Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark. 2
Add the coolant type originally equipped in your vehicle. 3
Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
LUBRICANT SPECIFICATIONS
Item Ford part
name Ford part
number Ford
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid PM-1 or PM-1-C ESA-M6C25-A
or
WSS-M6C62-A
Door
weatherstrips Silicone Spray
Lubricant XL-6 ESR-M13P4-A
Door latch, hood
latch, auxiliary
hood latch, door
hinges, striker
plates, seat
tracks and fuel
filler door hinge Multi-Purpose
Grease XG-4 or XL-5 ESB-M1C93–B
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Item Ford part
name Ford part
number Ford
specification
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored) VC-7-A (U.S.,
except CA, OR
and NM),
VC-7-B (CA, OR
and NM) WSS-M97B51–A1
Cooling system
stop leak pellets Motorcraft
Cooling System
Stop Leak
Pellets VC-6 WSS-M99B37-B6
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada) XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada) WSS-M2C930-A
with API
Certification
Mark
Lock cylinders Motorcraft
Penetrating and
Lock Lubricant XL-1 none
Power steering
fluid Motorcraft
MERCON
AT F XT-2-QDX MERCON

Automatic
transaxle fluid Motorcraft
Premium
Automatic
Transmission
Fluid XT-8-QAW WSS-M2C924-A
Windshield
washer fluid Premium
Windshield
Washer
Concentrate ZC-32-A WSB-M8B16–A2
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ENGINE DATA
Engine 3.0L-DOHC V6 engine
Displacement 182 cubic inches
Required fuel 87 octane
Firing order 1–4–2–5–3–6
Spark plug gap (0.052–0.056 inch) 1.32–1.42 mm
Ignition system Coil on plug
Compression ratio 10.0:1
VEHICLE DIMENSIONS
Vehicle dimensions Inches (mm)
(1) Overall length 190.5 (4839)
(2) Overall width 72.2 (1835)
(3) Overall height 55.9 (1419)
(4) Wheelbase 107.3 (2727)
(5) Track - Front 61.6 (1565)
(5) Track - Rear 61.3 (1558)
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door. 4
1
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