BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of your
brake system could be
compromised; seek service from
your authorized dealer immediately.
TRANSAXLE FLUID
Checking 6–speed automatic transmission fluid
Refer to your scheduled maintenance information for scheduled
intervals for fluid checks and changes. Your transaxle does not consume
fluid. However, the fluid level should be checked if the transaxle is not
working properly, i.e., if the transaxle slips or shifts slowly or if you
notice some sign of fluid leakage.
Checking automatic transmission fluid at normal operating
temperature (140°F-158°F [60°C-70°C])
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 20 miles [30 km]) until the engine coolant gauge
indicates normal operating temperature. If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be turned
off for about 30 minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until the coolant guage indicates
normal operating temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage (approximately
10–15 seconds in each position).
4. Move the gearshift lever to P (Park) and leave the engine running. MAX
MIN
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equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
REFILL CAPACITIES
Fluid Ford Part
Name Application Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid All Fill between Min
and Max on
reservoir
Engine oil
(including filter
change) 1
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada) All 6.0 quarts
(5.7L)
Fuel tank N/A All 17.5 gallons
(66.2L)
Power steering
fluid Motorcraft
MERCON AT F All Between MIN
and MAX on
reservoir
Engine coolant 2
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored) All 9.72 quarts
(9.2L)
Transmission
fluid Premium
Automatic
Transmission
Fluid 6–speed
automatic
transaxle 7.4 quarts
(7.0L) 3
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Fluid Ford Part
Name Application Capacity
Windshield
washer fluid Motorcraft
Premium
Windshield
Washer
Concentrate All 4.75 quarts
(4.5L)1
Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark. 2
Add the coolant type originally equipped in your vehicle. 3
Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
LUBRICANT SPECIFICATIONS
Item Ford part
name Ford part
number Ford
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
Fluid PM-1 or PM-1-C ESA-M6C25-A
or
WSS-M6C62-A
Door
weatherstrips Silicone Spray
Lubricant XL-6 ESR-M13P4-A
Door latch, hood
latch, auxiliary
hood latch, door
hinges, striker
plates, seat
tracks and fuel
filler door hinge Multi-Purpose
Grease XG-4 or XL-5 ESB-M1C93–B
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A
Accessory delay ..........................52
Air cleaner filter ...............239–240
Air conditioning ....................22, 24
Airbag supplemental restraint
system ........................116, 125, 128
and child safety seats ............118
description ..............116, 125, 128
disposal ....................................131
driver airbag ............118, 126, 129
indicator light .........125, 127, 130
operation .................118, 126, 129
passenger airbag .....118, 126, 129
side airbag ...............................125
Antifreeze
(see Engine coolant) ................220
Anti-lock brake system
(see Brakes) ......................168–169
Anti-theft system ..................89, 93
arming the system ....................93
disarming a triggered system ..94
Automatic transaxle
fluid, adding ............................237
fluid, checking ........................237
Automatic transmission
driving an automatic
overdrive .................................173
fluid, refill capacities ..............241
fluid, specification ..................244
Axle
lubricant specifications ..242, 244
B
Battery .......................................218
acid, treating emergencies .....218
jumping a disabled battery ....190
maintenance-free ....................218 replacement, specifications ...240
servicing ..................................218
BeltMinder ...............................111
Brakes ........................................168
anti-lock ...........................168–169
anti-lock brake system (ABS)
warning light ...........................168
fluid, checking and adding ....237
fluid, refill capacities ..............241
fluid, specifications .........242, 244
lubricant specifications ..242, 244
parking ....................................169
shift interlock ..........................171
Break-in period .............................5
Bulbs ............................................34
C
Capacities for refilling fluids ....241
Cell phone use ..............................7
Changing a tire .........................184
Child safety restraints ..............132
child safety belts ....................132
Child safety seats ......................135
attaching with tether straps ..139
in front seat ............................136
in rear seat ..............................136
Cleaning your vehicle
engine compartment ..............205
instrument panel ....................207
interior .....................................207
interior trim ............................207
plastic parts ............................206
washing ....................................203
waxing .....................................204
wheels ......................................204
wiper blades ............................206
Climate control (see Air
conditioning or Heating) ......22, 24
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daytime running light ...............30
fog lamps ...................................30
headlamps .................................29
headlamps, flash to pass ..........31
instrument panel, dimming .....31
interior lamps ...........................33
replacing bulbs .........................35
Lane change indicator
(see Turn signal) ........................33
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........168
Load limits .................................157
Locks
autolock .....................................86
childproof ..................................76
doors ..........................................74
Lubricant specifications ...242, 244
Lug nuts ....................................189
Lumbar support, seats ...............98
M
Message center ...........................63
english/metric button ...............68
system check button ................67
warning messages .....................68
Mirrors .........................................52
automatic dimming rearview
mirror ........................................52
heated ........................................53
programmable memory ............80
side view mirrors (power) .......52
Moon roof ..............................57, 79
Motorcraft parts ........208, 226, 240
N
Navigation system .......................21
O
Octane rating ............................230 Oil (see Engine oil) ..................214
P
Parking brake ............................169
Parts (see Motorcraft parts) ....240
Passenger Occupant
Classification Sensor .................104
Power distribution box
(see Fuses) ...............................181
Power door locks ........................74
Power mirrors .............................52
Power point .................................49
Power steering ..........................171
fluid, checking and adding ....236
fluid, refill capacity ................241
fluid, specifications .........242, 244
Power Windows ...........................50
R
Relays ........................................177
Remote entry system ...........77, 79
illuminated entry ................82–83
locking/unlocking doors ...........79
opening the trunk .....................80
panic alarm ...............................80
replacement/additional
transmitters ...............................82
replacing the batteries .............81
Roadside assistance ..................175
S
Safety Belt Maintenance ..........115
Safety belts (see Safety
restraints) ..................102, 106–110
Safety Canopy ...........................125
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Safety defects, reporting ..........202
Safety restraints ........102, 106–110
BeltMinder ............................111
extension assembly ................115
for adults .........................107–109
for children .....................131–132
Occupant Classification
Sensor ......................................104
safety belt maintenance .........115
warning light and chime ........110
Safety seats for children ..........135
Safety Compliance
Certification Label ....................246
Seat belts
(see Safety restraints) .............102
Seats ............................................95
child safety seats ....................135
climate control ..........................99
front seats .................................95
heated ........................................22
memory seat .......................80, 98
SecuriLock passive anti-theft
system ..........................................89
Servicing your vehicle ..............210
Side air curtain .........................128
Spark plugs, specifications ......240,
244
Specification chart,
lubricants ...........................242, 244
Speed control ..............................53
Starting your vehicle ........164–166
jump starting ..........................190
Steering
speed sensitive .......................171
Steering wheel
controls ......................................56
tilting .........................................47 T
Tilt steering wheel ......................47
Tires ...........................143–144, 184
alignment ................................150
care ..........................................147
changing ..........................184, 186
checking the pressure ............147
inflating ...................................145
label .........................................156
replacing ..................................149
rotating ....................................151
safety practices .......................149
sidewall information ...............152
snow tires and chains ............157
spare tire .................................184
terminology .............................144
tire grades ...............................144
treadwear ........................143, 148
Towing .......................................162
recreational towing .................162
trailer towing ..........................162
wrecker ....................................195
Traction control ........................170
Transaxle
fluid, checking and adding
(automatic) .............................237
Transmission .............................171
brake-shift interlock (BSI) ....171
fluid, refill capacities ..............241
lubricant specifications ..242, 244
Trunk ...........................................76
remote release ....................71, 80
Turn signal ..................................33
V
Vehicle dimensions ...................244
Vehicle Identification Number
(VIN) ..........................................247
2006 Zephyr (378)
Owners Guide (post-2002-fmt)
USA (fus) Index
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