2006 LAND ROVER FRELANDER 2 cooling

23. NOTE: Cl ose the coolant s uppl y val ve when t hecool ant expans i on tank MAX mark is reached or cool antmovement has ceas ed.
Open t he coolant s uppl y valve and all ow t he cool ant tobe drawn into the sys tem.
23.
Remove t he vacuum fil ler gauge and cooli ng s yst em vacuum refil ladapt or ass embl y.24.
Connect exhaus t extract ion hos es to the tail pi pes .25.
St art and run the engine.26.
Inst all t he cool ant expans i on tank cap.27.
Hold the engine speed at 2000 rpm unti l warm air is expell ed fromt he heat er.28.
Swit ch t he engi ne off and all ow t o cool.29.
Clean any s pil t cool ant from t he vehi cl e.30.
31. W ARNING: Si nce injury s uch as scaldi ng could be caus ed byes caping st eam or coolant, all ow t he vehi cle cooling sys tem t o coolpri or to carrying out t his procedure.
Check and top-up the coolant if requi red.
31.
Inst all t he front RH s plas h s hi eld.32.
Inst all t he engi ne undershi eld.
Refer t o: Engi ne Unders hi eld (501-02 Front End Body Panel s ,Removal and Ins tall ati on).
33.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Thermostat
Removal and Inst all ati on
Removal
Di sconnect t he bat t ery ground cable.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -General Informat ion, Specificati ons).
1.
Remove t he engi ne cover.
Refer t o: Engi ne Cover - TD4 2.2L Dies el (501-05 Interior Tri m andOrnament ati on, Removal and Ins tal lat ion).
2.
3. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
3.
Drai n t he cool ing s ys tem.
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03BEngine Cooli ng - TD4 2.2L Di esel , General Procedures ).
4.
Remove t he air cleaner as s embly.
Refer t o: Air Cleaner (303-12A Intake Ai r Dis tribut ion and Fil tering -I6 3.2L Pet rol, Removal and Ins t al lat ion).
5.
6.
7.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Coolant Pump
Removal and Inst all ati on
Removal CAUTION: The crankshaft or cams haft s mus t not be rot ated whi le t he t imi ng belt i s re
moved.
• NOTE: Removal s t eps in t his procedure may cont ain i nst all ati on det ail s.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
2. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
2.
Drai n t he cool ant .
Refer t o: Cool ing Sys tem Drai ni ng, Fi lli ng and Bleeding (303-03B
Engine Cooli ng - TD4 2.2L Di esel , General Procedures ).
3.
Remove and dis card t he t imi ng belt .
Refer t o: Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el , Removal
and Inst all at ion).
4. 5. CAUTION: Not e the fi tt ed posi ti on of the
component pri or to removal.
• NOTE: Make s ure that t he component is clean, free of
foreign mat eri al and lubri cant.
• NOTE: Inst all a new gas ket. T orque: 17 Nm 5.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Radiator
Removal and Inst all ati on
Removal
All vehicles
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he cool ing fan motor and s hroud.
Refer t o: Cool ing Fan (303-03B Engi ne Cooling - TD4 2.2L Di esel ,Removal and Ins tall ati on).
2.
Remove t he bumper armature.
Refer t o: Front Bumper (501-19 Bumpers , Removal and Ins tall ati on).
3.
Remove t he charge air cool er.
Refer t o: Charge Air Cooler (303-12B Int ake Air Di st ri but ion andFil tering - TD4 2.2L Dies el, Removal and Ins tall ati on).
4.
5.

Fil tering - TD4 2.2L Dies el, Removal and Ins tall ati on).
Inst all t he bumper armature.
Refer t o: Front Bumper (501-19 Bumpers , Removal and Ins tall ati on).
9.
Inst all t he cool ing fan motor and s hroud.
Refer t o: Cool ing Fan (303-03B Engi ne Cooling - TD4 2.2L Di esel ,Removal and Ins tall ati on).
10.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Cooling Fan
Removal and Inst all ati on
Removal
1.
2.
3.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Cooling Fan Module
Removal and Inst all ati on
Removal
• NOTE: Petrol ill ust rat ion s hown, dies el s i mil ar.
Remove t he cover and dis connect the bat tery ground cabl e.
Refer t o: Specificati ons (414-00 Bat tery and Charging Sys tem -
General Informat ion, Specificati ons).
1.
Remove t he cool ing fan module. T orque:
6 Nm 2.
Installation To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Engine Cooling - TD4 2.2L Diesel - Coolant Expansion Tank
Removal and Inst all ati on
Removal W ARNING: W hen rel eas i ng the cooli ng s ys t em pres s ure, cover t he cool ant expansi on tan
k cap wi th a t hi ck cl oth.T orque:
10 Nm 1.
Clamp the relevant hos e, t o mi ni mis e coolant los s .
2. 3. CAUTION: Be prepared to col lect escaping
cool ant.
3.