Page 363 of 3229
Publi s hed: 11-May-2011
Rear Drive Axle/Differential - Rear Halfshaft Seal
Removal and Inst all ati on
Special T ool(s) 205-863
Inst all er, Halfs haft Seal
Removal 1. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2.
Remove t he hal fs haft .
Refer t o: Rear Hal fs haft LH (205-05 Rear Dri ve Halfs haft s , Removal
and Inst all at ion).
3. 4.
CAUTIONS: Take extra care not t o damage t he mati ng faces .
Take extra care not t o damage t he edges of t he
component .
4.
Installation 1.
CAUTIONS: Make s ure that t he s eal i s correctl y l ocated.
Take extra care not t o damage t he s eal .
Us ing t he s peci al t ool, i ns t all a new rear hal fs haft oil
s eal.
Speci al Tool (s ): 205-863 1.
Page 364 of 3229
Inst all t he hal fs haft .
Refer t o: Rear Hal fs haft LH (205-05 Rear Dri ve Halfs haft s , Removaland Inst all at ion).
2.
Inst all t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
3.
Page 372 of 3229
Publi s hed: 13-May-2011
Front Drive Halfshafts - Front Halfshaft LH
Removal and Inst all ati on
Special T ool(s)
204-619G-Clamp
205-754ASpli tt er, Ball Joint s
205-857Remover, Halfs haft
Removal
• NOTE: The s eal protector is not a s pecial t ool but is avail able from the parts catalogue.
Remove t he plenum chamber panel.
Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal andInst all at ion).
1.
Releas e t he hood support s t rut s and s ecure the hood i nan upri ght pos it ion.2.
3. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
3.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
4.
Page 373 of 3229
Stage 1:
Stage 2: 5. W ARNING: Make sure t hat a new nut is
i ns t alled.
T orque: 60 Nm 5.
6.
NOTE: Thi s s tep requires the ai d of anot her
t echnician.
Compres s t he s pri ng and damper as s embly.
Speci al Tool (s ): 204-619 6.
7. W ARNING: Make sure t hat a new bolt i s
i ns t alled.
T orque: 45 Nm 60°7.
Part ial ly release the hal fs haft from the wheel knuckle.
Speci al Tool (s ): 205-857 8.
Page 374 of 3229
9. CAUTION: Do not all ow halfs hafts to hang
uns upport ed at one end or joi nt damage will occur.
Part ial ly release the hal fs haft from the wheel knuckle.
9. 10. W ARNING: Make sure t hat a new lower arm
ball joi nt nut is i ns t alled. CAUTION: Make s ure that t he bal l joi nt bal l does
not rot ate.
T orque: 100 Nm 10.
Speci al Tool (s ):
205-754A 11.
12. CAUTION: Do not us e a hammer t o det ach t he
halfshaft from t he hub as sembl y, fail ure t o follow thi s
i ns t ructi on may resul t in damage t o t he halfshaft .
Remove t he hal fs haft from t he wheel knuckle.
12.
Page 376 of 3229
Publi s hed: 18-May-2011
Front Drive Halfshafts - Front Halfshaft RH
Removal and Inst all ati on
Special T ool(s) 204-619
G-Clamp 205-754A
Spli tt er, Ball Joint s 205-857
Remover, Halfs haft
Removal Remove t he plenum chamber panel.
Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal and
Inst all at ion).
1. Releas e t he hood support s t rut s and s ecure the hood i n
an upri ght pos it ion.
2.
3. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
3.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
4.
Page 377 of 3229
Stage 1:
Stage 2: 5. W ARNING: Make sure t hat a new nut is
i ns t alled.
T orque: 60 Nm 5.
6.
NOTE: Thi s s tep requires the ai d of anot her
t echnician.
Compres s t he s pri ng and damper as s embly.
Speci al Tool (s ): 204-619 6.
7. W ARNING: Make sure t hat a new bolt i s
i ns t alled.
T orque: 45 Nm 60°7.
Part ial ly release the hal fs haft from the wheel knuckle.
Speci al Tool (s ): 205-857 8.
Page 378 of 3229
9. CAUTION: Do not all ow halfs hafts to hang
uns upport ed at one end or joi nt damage will occur.
Part ial ly release the hal fs haft from the wheel knuckle.
9. 10. W ARNING: Make sure t hat a new lower arm
ball joi nt nut is i ns t alled. CAUTION: Make s ure that t he bal l joi nt bal l does
not rot ate.
T orque: 100 Nm 10.
Speci al Tool (s ):
205-754A 11.
12. CAUTION: Do not us e a hammer t o det ach t he
halfshaft from t he hub as sembl y, fail ure t o follow thi s
i ns t ructi on may resul t in damage t o t he halfshaft .
Remove t he hal fs haft from t he wheel knuckle.
12.