EC-862
[VK45DE]
TROUBLE DIAGNOSIS
Revision: 2006 January2006 M35/M45
CONSULT-II Reference Value in Data MonitorNBS005AP
Remarks: Specification data are reference values. Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
i.e. Adjust ignition timing with a timing light before monitoring IGN TIMING, because the monitor may show the specification data in
spite of the ignition timing not being adjusted to the specification data. This IGN TIMING monitors the data calculated by the ECM
according to the signals input from the camshaft position sensor and other ignition timing related sensors.
MONITOR ITEM CONDITION SPECIFICATION
ENG SPEED
Run engine and compare CONSULT-II value with the tachometer indication.Almost the same speed as
the tachometer indication.
MAS A/F SE-B1 See EC-868, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
B/FUEL SCHDL See EC-868, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
A/F ALPHA-B1
A/F ALPHA-B2See EC-868, "
TROUBLE DIAGNOSIS - SPECIFICATION VALUE" .
COOLAN TEMP/S
Engine: After warming up More than 70C (158F)
A/F SEN1 (B1)
A/F SEN1 (B2)
Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
HO2S2 (B1)
HO2S2 (B2)
Engine: After warming up
After keeping engine speed
between 3,500 and 4,000 rpm for
1 minute and at idle for 1 minute
under no loadRevving engine from idle up to 3,000 rpm
quickly.0 - 0.3V Approx. 0.6 -
1.0V
HO2S2 MNTR (B1)
HO2S2 MNTR (B2)
Engine: After warming up
After keeping engine speed
between 3,500 and 4,000 rpm for
1 minute and at idle for 1 minute
under no loadRevving engine from idle up to 3,000 rpm
quickly.LEAN RICH
VHCL SPEED SE
Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as
speedometer indication
BATTERY VOLT
Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN 1
ACCEL SEN 2*
1Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.4 - 1.1V
Accelerator pedal: Fully depressed 3.7 - 4.8V
THRTL SEN 1
THRTL SEN 2*
1
Ignition switch: ON
(Engine stopped)
Selector lever: DAccelerator pedal: Fully released More than 0.36V
Accelerator pedal: Fully depressed Less than 4.75V
EVAP SYS PRES
Ignition switch: ON Approx. 1.8 - 4.8V
START SIGNAL
Ignition switch: ON START ON OFF ON OFF
CLSD THL POS
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG
Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
Ignition switch: ONSelector lever: P or N ON
Selector lever: Except above OFF
PW/ST SIGNAL
Engine: After warming up, idle
the engineSteering wheel: Not being turned
(Forward direction)OFF
Steering wheel: Being turned ON
LOAD SIGNAL
Ignition switch: ONRear window defogger switch: ON
and/or
Lighting switch: 2ND positionON
Rear window defogger switch and light-
ing switch: OFFOFF
IGNITION SW
Ignition switch: ON OFF ON ON OFF ON
EC-868
[VK45DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Revision: 2006 January2006 M35/M45
TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionNBS005AR
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionNBS005AS
Vehicle driven distance: More than 5,000 km (3,107 miles)
Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
Atmospheric temperature: 20 - 30C (68 - 86F)
Engine coolant temperature: 75 - 95C (167 - 203F)
Transmission: Warmed-up*1
Electrical load: Not applied*2
Engine speed: Idle
*1: After the engine is warmed up to normal operating temperature, drive vehicle until “ATF TEMP SE 1” (A/T
fluid temperature sensor signal) indicates more than 60
C (140F).
*2: Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureNBS005AT
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-788, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2”
and “MAS A/F SE-B1” in “DATA MONITOR (SPEC)” mode with
CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-869, "
Diagnostic Procedure" .
SEF601Z
EC-1206
[VK45DE]
DTC P0550 PSP SENSOR
Revision: 2006 January2006 M35/M45
DTC P0550 PSP SENSORPFP:49763
Component DescriptionNBS005JH
Power steering pressure (PSP) sensor (1) is installed to the power
steering high-pressure tube and detects a power steering load.
Illustration shows the view from under the vehicle.
This sensor is a potentiometer which transforms the power steering
load into output voltage, and emits the voltage signal to the ECM.
The ECM controls the electric throttle control actuator and adjusts
the throttle valve opening angle to increase the engine speed and
adjusts the idle speed for the increased load.
CONSULT-II Reference Value in Data Monitor ModeNBS005JI
Specification data are reference values.
On Board Diagnosis LogicNBS005JJ
The MIL will not light up for this diagnosis.
NOTE:
If DTC P0550 is displayed with DTC P0643, first perform the trouble diagnosis for DTC P0643. Refer to
EC-1218
.
DTC Confirmation ProcedureNBS005JK
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let it idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1208, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
PBIB2701E
MONITOR ITEM CONDITION SPECIFICATION
PW/ST SIGNAL
Engine: After warming up, idle
the engineSteering wheel: Not being turned
(Forward direction)OFF
Steering wheel: Being turned ON
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0550
0550Power steering pres-
sure sensor circuitAn excessively low or high voltage from the
sensor is sent to ECM.
Harness or connectors
(The sensor circuit is open or shorted)
Power steering pressure sensor
SEF058Y
EC-1208
[VK45DE]
DTC P0550 PSP SENSOR
Revision: 2006 January2006 M35/M45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureNBS005JM
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten two ground screws on the body.
Refer to EC-885, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
12 R/GPower steering pressure
sensor[Engine is running]
Steering wheel: Being turned0.5 - 4.5V
[Engine is running]
Steering wheel: Not being turned0.4 - 0.8V
67 B/WSensor ground
(MAF sensor, IAT sensor,
ECT sensor, EVAP control
system pressure sensor,
PSP sensor, ASCD/ICC
steering switch, Battery cur-
rent sensor, Refrigerant
pressure sensor)[Engine is running]
Warm-up condition
Idle speedApproximately 0V
68 L/YSensor power supply
(Power steering pressure
sensor)[Ignition switch: ON]Approximately 5V
1. Body ground M70 2. Body ground M16
PBIB2782E
EC-1210
[VK45DE]
DTC P0550 PSP SENSOR
Revision: 2006 January2006 M35/M45
6. CHECK PSP SENSOR INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 12 and PSP sensor terminal 2.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> GO TO 7.
7. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors E206, E72
Harness connectors E11, F2
Harness for open or short between power steering pressure sensor and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK PSP SENSOR
Refer to EC-1210, "
Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> Replace PSP sensor.
9. CHECK INTERMITTENT INCIDENT
Refer to EC-878, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionNBS005JN
POWER STEERING PRESSURE SENSOR
1. Reconnect all harness connectors disconnected.
2. Start engine and let it idle.
3. Check voltage between ECM terminal 12 and ground under the
following conditions.
Removal and InstallationNBS005JO
POWER STEERING PRESSURE SENSOR
Refer to PS-38, "HYDRAULIC LINE" . Continuity should exist.
Condition Voltage
Steering wheel is being turned. 0.5 - 4.5V
Steering wheel is not being turned. 0.4 - 0.8V
MBIB0126E
DTC P1568 ICC FUNCTION
EC-1301
[VK45DE]
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Revision: 2006 January2006 M35/M45
DTC P1568 ICC FUNCTIONPFP:18995
On Board Diagnosis LogicNBS005ML
This self-diagnosis has the one trip detection logic.
The MIL will not light up for this diagnosis.
NOTE:
If DTC P1568 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-886, "
DTC U1000, U1001 CAN COMMUNICATION LINE" .
If DTC P1568 is displayed with DTC U1010, first perform the trouble diagnosis for DTC U1010.
Refer to EC-889, "
DTC U1010 CAN COMMUNICATION" .
If DTC P1568 is displayed with DTC P0605, first perform the trouble diagnosis for DTC P0605.
Refer to EC-1215, "
DTC P0605 ECM"
DTC Confirmation ProcedureNBS005MM
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Step 4 may be conducted with the drive wheels lifted in the shop or by driving the vehicle. If a road test
is expected to be easier, it is unnecessary to lift the vehicle.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Press MAIN switch on ICC steering switch.
4. Drive the vehicle at more than 40 km/h (25 MPH).
5. Press SET/COAST switch.
6. If DTC is detected, go to EC-1301, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
Diagnostic ProcedureNBS005MN
1. REPLACE ICC UNIT
1. Replace ICC unit.
2. Perform ACS-10, "
ACTION TEST" .
3. Check DTC of ICC unit. Refer to ACS-39, "
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS" .
>>INSPECTION END
DTC No.Trouble Diagnosis
NameDTC Detecting Condition Possible Cause
P1568
1568ICC functionECM detects a difference between signals
from ICC unit is out of specified range.
Harness or connectors
(The CAN communication line is open or
shorted.)
ICC unit
ECM
SEF058Y
SERVICE DATA AND SPECIFICATIONS (SDS)
EC-1461
[VK45DE]
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Revision: 2006 January2006 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureNBS005QT
Idle Speed and Ignition TimingNBS005QU
*: Under the following conditions:
Air conditioner switch: OFF
Electric load: OFF (Lights, heater fan & rear window defogger)
Steering wheel: Kept in straight-ahead position
Calculated Load ValueNBS005QV
Mass Air Flow SensorNBS005QW
*: Engine is warmed up to normal operating temperature and running under no load.
Intake Air Temperature SensorNBS005QX
Engine Coolant Temperature SensorNBS005QY
Fuel Tank Temperature SensorNBS005QZ
Crankshaft Position Sensor (POS)NBS005R0
Refer to EC-1105, "Component Inspection" .
Camshaft Position Sensor (PHASE)NBS005R1
Refer to EC-1112, "Component Inspection" .
A/F Sensor 1 HeaterNBS005R2
Fuel pressure at idling kPa (kg/cm2 , psi)Approximately 350 (3.57, 51)
Target idle speed No load* (in P or N position) 65050 rpm
Air conditioner: ON In P or N position 650 rpm or more
Ignition timing In P or N position 12
5 BTDC
Condition Calculated load value% (Using CONSULT-II or GST)
At idle14 - 33
At 2,500 rpm12 - 25
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle0.9 - 1.2V*
Mass air flow (Using CONSULT-II or GST)2.0 - 6.0 gꞏm/sec at idle*
7.0 - 20.0 gꞏm/sec at 2,500 rpm*
Temperature C (F) Resistance k
25 (77)1.800 - 2.200
Temperature C (F) Resistance k
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Temperature C (F) Resistance k
20 (68)2.3 - 2.7
50 (122)0.79 - 0.90
Resistance [at 25C (77F)] 2.3 - 4.3
EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION EM
A
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Revision: 2006 January2006 M35/M45
ENGINE MECHANICAL
VQ35DE
PRECAUTIONS .......................................................... 5
Precautions for Procedures without Cowl Top Cover ..... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Drain Engine Coolant and Engine
Oil ............................................................................. 5
Precautions for Disconnecting Fuel Piping .............. 5
Precautions for Removal and Disassembly ............. 5
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 6
Precautions for Assembly and Installation ............... 6
Precautions for Angle Tightening ............................. 6
Precautions for Liquid Gasket .................................. 6
REMOVAL OF LIQUID GASKET SEALING .......... 6
LIQUID GASKET APPLICATION PROCEDURE ..... 7
PREPARATION ........................................................... 8
Special Service Tools ............................................... 8
Commercial Service Tools ...................................... 10
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 12
NVH Troubleshooting — Engine Noise .................. 12
Use the Chart Below to Help You Find the Cause
of the Symptom. ..................................................... 13
ENGINE ROOM COVER .......................................... 14
Components ........................................................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................
... 14
INSTALLATION ................................................... 14
DRIVE BELTS ........................................................... 15
Checking Drive Belts .............................................. 15
Tension Adjustment ................................................ 15
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 16
A/C COMPRESSOR BELT ................................. 16
Removal and Installation ........................................ 16
REMOVAL ........................................................
... 16
INSTALLATION ................................................... 16AIR CLEANER AND AIR DUCT ............................... 17
Components ........................................................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................
... 17
INSTALLATION ................................................... 17
Changing Air Cleaner Filter .................................... 18
REMOVAL ........................................................
... 18
INSTALLATION ................................................... 18
INTAKE MANIFOLD COLLECTOR .......................... 19
Components ........................................................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................
... 19
INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................... 22
INTAKE MANIFOLD ................................................. 24
Components ........................................................... 24
Removal and Installation ........................................ 24
REMOVAL ........................................................
... 24
INSPECTION AFTER REMOVAL ....................... 25
INSTALLATION ................................................... 25
EXHAUST MANIFOLD ............................................. 26
Components ........................................................... 26
Removal and Installation ........................................ 26
REMOVAL ........................................................
... 26
INSPECTION AFTER REMOVAL ....................... 27
INSTALLATION ................................................... 27
OIL PAN AND OIL STRAINER ................................. 29
Components (2WD Models) ................................... 29
Removal and Installation (2WD Models) ................ 29
REMOVAL ........................................................
... 29
INSPECTION AFTER REMOVAL ....................... 31
INSTALLATION ................................................... 31
INSPECTION AFTER INSTALLATION ................ 34
Components (AWD Models) ................................... 35
Removal and Installation (AWD Models) ................ 36
REMOVAL ........................................................
... 36
INSPECTION AFTER REMOVAL ....................... 38
INSTALLATION ................................................... 38
INSPECTION AFTER INSTALLATION ................ 41