LT-154
ACTIVE AFS
Revision: 2006 January2006 M35/M45
7. Touch “END”.
8. Turn ignition switch OFF.
SELF-DIAG RESULTS
Operation Procedure
1. Touch “ADAPTIVE LIGHT” on “SELECT SYSTEM” screen.
2. Touch “SELF-DIAG RESULTS” on the “SELECT DIAG MODE” screen.
3. Check display content in self-diagnostic results.
CAUTION:
DTC B2503 and B2504 cannot be detected before the swivel operation. Thus, perform swivel operation
first, and then check the display in self-diagnostic results.
Description of DTC and Solutions after Detection
CONSULT-II can detect DTC (Diagnosis trouble code). The descriptions and solutions of DTC are listed
below.
Details of
error
indication
detected by
CONSULT-
IIConditions of error detectionFail-safe
1. Swivel operation
2. Auto aiming operation
3. AFS OFF indicator operation
4. CancellationReference
CAN
COMM CIR-
CUIT
[U1000]Any of several items below have errors.
TRANSMIT DIAG
Reception from ECM
Reception from unified meter and A/C amp.
Reception from TCM
Reception from steering angle sensor
Reception from IPDM E/R1. Stop the swivel motor RH and
LH when the malfunction
occurred.
2. Stop the aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.LAN-9,
"TROUBLE
DIAGNOSES
WORK
FLOW" i n L A N
section.
CONTROL
UNIT (CAN)
[U1010]AFS control unit malfunctions.1. Stop the swivel motor RH and
LH when the malfunction
occurred.
2. Stop aiming motors when the
malfunction occurred.
3. Flash at intervals of approx. 1
second when keeping error state
for 2 seconds or longer.
4. Turn ignition switch OFF.Replace
AFS control
unit. LT- 1 9 1
LT-184
ACTIVE AFS
Revision: 2006 January2006 M35/M45
4. CHECK HEIGHT SENSOR SIGNAL AND AIMING MOTOR DRIVE SIGNAL
Remove height sensor link bracket mounting nuts (rear stabilizer side). For details, refer to LT- 1 9 2 , "
Removal
and Installation of Height Sensor" . Change sensor angle from the basic point of sensor angle 0 (standard
position) and check “HI SEN OTP RR” and “LEV ACTR VLTG” of “Data Monitor”.
With 18-inch wheel
NOTE:
1. Reference value. The value can be different from that of sensor angle and HI SEN OTP RR of maximum/minimum angle of auto
aiming operation depending on LEVELIZER ADJUSTMENT state.
2. Reference value. Approx.
1.5 V from the LEVELIZER ADJUSTMENT value.
With 19-inch wheel
NOTE:
1. Reference value. The value can be different from that of sensor angle and HI SEN OTP RR of maximum/minimum angle of auto
aiming operation depending on LEVELIZER ADJUSTMENT state.
2. Reference value. Approx.
1.2 V from LEVELIZER ADJUSTMENT value.
OK or NG
OK >> Auto aiming operation function is normal.
NG >>
When approx. 4.5 V or 0.5 V is not displayed on “HI SEN OTP RR” screen with sensor angle
approx. 45
or 45, check connector for connection, bend and loose fit. If it is normal, replace
height sensor. Refer to LT- 1 9 2 , "
Removal and Installation of Height Sensor" .
When “HI SEN OTP RR” value is normal but “LEV ACTR VLTG” value differs from maximum/
minimum angle of auto aiming operation, replace AFS control unit. Refer to LT- 1 9 1 , "
Removal
and Installation of AFS Control Unit" .
When “LEV ACTR VLTG” value is normal but operation range is irregular, check aiming motor
system circuit. Refer to LT- 1 8 7 , "
Auto Aiming Does Not Operate (Check Aiming Motor System
Sensor angle Vehicle height
A Approx. –103
(Link stopper angle) Low side
B0
(Standard position) Unloaded vehicle position
C Approx. 46
(Link stopper angle) High side
SKIB4689E
Sensor angle “HI SEN OTP RR” “LEV ACTR VLTG”Light axis range at
10 m (394.7 in) off
(Reference value)
Limit value of vehicle height (high side) Approx. 45
Approx. 4.5 V Approx. 70.0% —
Maximum angle of auto aiming operation
NOTE1
(Unloaded vehicle position)Approx. 0Approx. 2.5 V Approx. 70.0% 0
Minimum angle of auto aiming operation
NOTE1
(Maximum laden condition)Approx. 35Approx. 1.0 VNOTE2Approx. 38.0%Approx. 200 mm
(7.9 in)
Limit value of vehicle height (low side) Approx.
45Approx. 0.5 V Approx. 38.0% —
Sensor angle “HI SEN OTP RR” “LEV ACTR VLTG”Light axis range at
10m (394.7 in) off
(Reference value)
Limit value of vehicle height (high side) Approx. 45
Approx. 4.5 V Approx. 70.0% —
Maximum angle of auto aiming operation
NOTE1
(Unloaded vehicle position)Approx. 0Approx. 2.5 V Approx. 70.0% 0
Minimum angle of auto aiming operation
NOTE1
(Maximum laden condition)Approx. 27Approx. 1.3 NOTE2Approx. 41.8%Approx. 180 mm
(7.1 in)
Limit value of vehicle height (low side) Approx.
45Approx. 0.5 V Approx. 41.8% —
COMBINATION SWITCH
LT-233
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Revision: 2006 January2006 M35/M45
Combination Switch Reading FunctionNKS003S6
For details, refer to BCS-3, "COMBINATION SWITCH READING FUNCTION" .
Terminals and Reference Values for BCMNKS003S7
CAUTION:
Check combination switch system terminal waveform under the loaded condition with lighting
switch, turn signal switch and wiper switch OFF not to be fluctuated by overloaded.
Turn wiper dial position to 4 except when checking waveform or voltage of wiper dial position.
Wiper dial position can be confirmed on CONSULT-II. Refer to LT-239, "
DATA MONITOR" .
Terminal
No.Wire
colorSignal nameMeasuring condition
Reference value
Ignition
switchOperation or condition
2L/RCombination
switch input 5ONLighting, turn, wiper
switch
(Wiper dial position 4)
Any of several con-
ditions below
Lighting switch 1ST
Turn signal switch to
right
Lighting switch HI
beam (Operates only
HI beam switch)Approx. 1.0V
Lighting switch 2ND
Approx. 2.0V
OFF Approx. 0V
3O/LCombination
switch input 4ONLighting, turn, wiper
switch
(Wiper dial position 4)Front fog lamp switch
ON
Approx. 0.8V
Any of several con-
ditions below
Lighting switch 2ND
Lighting switch
PASSING (Operates
only PASSING switch)
Turn signal switch to
leftApprox. 1.0V
OFF Approx. 0V
PKIB4957J
PKIB4953J
PKIB4955J
PKIB4957J
COMBINATION SWITCH
LT-239
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Revision: 2006 January2006 M35/M45
DATA MONITOR
Operation Procedure
1. Touch “COMB SW” on “SELECT TEST ITEM” screen.
2. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
3. Touch either “ALL SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM” screen.
4. When “SELECTION FROM MENU” is selected, touch items to be monitored. When “ALL SIGNALS” is
selected, all the signals will be monitored.
5. Touch “START”.
6. Touch “RECORD” while monitoring, then the status of the monitored item can be recorded. To stop
recording, touch “STOP”.
Display Item List
ALL SIGNALS Monitors all the signals.
SELECTION FROM MENU Selects items and monitor them.
Monitor item name Contents
TURN SIGNAL R “ON/OFF” Displays “turn right (ON)/other (OFF)” status, determined from lighting switch signal.
TURN SIGNAL L “ON/OFF” Displays “turn left (ON)/other (OFF)” status, determined from lighting switch signal.
HI BEAM SW “ON/OFF”Displays status (high beam switch: ON/others: OFF) of high beam switch judged from lighting
switch signal.
HEAD LAMP SW 1 “ON/OFF”Displays status (headlamp switch 1: ON/others: OFF) of headlamp switch 1 judged from lighting
switch signal.
HEAD LAMP SW 2 “ON/OFF”Displays status (headlamp switch 2: ON/others: OFF) of headlamp switch 2 judged from lighting
switch signal.
TAIL LAMP SW “ON/OFF”Displays status (lighting switch 1ST or 2ND position: ON/others: OFF) of lighting switch judged from
lighting switch signal.
PASSING SW “ON/OFF”Displays status (flash-to-pass switch: ON/others: OFF) of flash-to-pass switch judged from lighting
switch signal.
AUTO LIGHT SW “ON/OFF” Displays “auto light switch (ON)/other (OFF)” status, determined from lighting switch signal.
FR FOG SW “ON/OFF” Displays “front fog lamp switch (ON)/other (OFF)” status, determined from lighting switch signal.
FR WIPER HI “ON/OFF” Displays “front wiper HI (ON)/other (OFF)” status, determined from wiper switch signal.
FR WIPER LOW “ON/OFF” Displays “front wiper LOW (ON)/other (OFF)” status, determined from wiper switch signal.
FR WIPER INT “ON/OFF” Displays “front wiper INT (ON)/other (OFF)” status, determined from wiper switch signal.
FR WASHER SW “ON/OFF” Displays “front washer switch (ON)/other (OFF)” status, determined from wiper switch signal.
INT VOLUME “1 - 7” Displays intermittent operation knob setting (1 - 7), determined from wiper switch signal.
LT-240
COMBINATION SWITCH
Revision: 2006 January2006 M35/M45
Combination Switch InspectionNKS003S9
1. SYSTEM CHECK
Referring to table below, check the system to which malfunctioning switch belongs.
>> Check the system to which malfunctioning switch belongs, and then GO TO 2.
2. SYSTEM CHECK
With CONSULT-II
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Connect CONSULT-II, and select “COMB SW” on “SELECT
TEST ITEM” screen.
2. Select “DATA MONITOR”.
3. Select “START”, and confirm that other switches in malfunction-
ing system operate normally.
Example: When the HI BEAM switch is malfunctioning, confirm
that “TURN RH”, “HEAD LAMP 1” and “TAIL LAMP SW” in Sys-
tem 5, to which the HI BEAM switch belongs, turn ON-OFF nor-
mally.
Without CONSULT-II
Operating combination switch, and confirm that other switches in malfunctioning system operate normally.
Example: When the HI BEAM switch is malfunctioning, confirm that “TURN RH”, “HEAD LAMP 1” and “TAIL
LAMP SW” in System 5, to which HI BEAM switch belongs, turn ON-OFF normally.
Check results
Other switches in malfunctioning system operate normally.>>Replace lighting switch or wiper switch.
Other switches in malfunctioning system do not operate normally.>>GO TO 3.
System 1 System 2 System 3 System 4 System 5
— FR WASHER FR WIPER LO TURN LH TURN RH
FR WIPER HI — FR WIPER INT PASSING HEAD LAMP1
INT VOLUME 1 — — HEAD LAMP2 HI BEAM
— INT VOLUME 3 AUTO LIGHT — LIGHT SW 1ST
INT VOLUME 2 — — FR FOG —
SKIB4816E
PARKING, LICENSE PLATE AND TAIL LAMPS
LT-249
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Revision: 2006 January2006 M35/M45
PARKING, LICENSE PLATE AND TAIL LAMPSPFP:26550
Component Parts and Harness Connector LocationNKS003SH
System DescriptionNKS003SI
The control of the parking, license plate and tail lamp operation is dependent upon the position of the lighting
switch (combination switch). When the lighting switch is placed in the 1ST position, the BCM (body control
module) receives input signal requesting the parking, license plate and tail lamps to illuminate. This input sig-
nal is communicated to the IPDM E/R (intelligent power distribution module engine room) across the CAN
communication lines. The CPU (central processing unit) located in the IPDM E/R controls the tail lamp relay
coil. This relay, when energized, directs power to parking, license plate and tail lamps, which then illuminate.
OUTLINE
Power is supplied at all times
through 15A fuse (No. 71, located in IPDM E/R)
to CPU located in IPDM E/R, and
to tail lamp relay located in IPDM E/R,
through 15A fuse (No. 78, located in IPDM E/R)
to CPU located in IPDM E/R,
through 50A fusible link (letter F, located in fuse, fusible link and relay block)
to BCM terminal 55,
through 10A fuse [No. 21, located in fuse block (J/B)]
to BCM terminal 42,
through 10A fuse [No. 22, located in fuse block (J/B)]
to key slot terminal 1.
PKIC0622E
LT-250
PARKING, LICENSE PLATE AND TAIL LAMPS
Revision: 2006 January2006 M35/M45
With the ignition switch in the ON or START position, power is supplied
to CPU located in IPDM E/R,
through 15A fuse [No. 1, located in fuse block (J/B)]
to BCM terminal 38.
With the ignition switch in the ACC or ON position, power is supplied
through 10A fuse [No. 6, located in fuse block (J/B)]
to BCM terminal 11.
Ground is supplied
to BCM terminal 52
through grounds M16 and M70,
to IPDM E/R terminals 38 and 51
through grounds E22 and E43.
OPERATION BY LIGHTING SWITCH
With the lighting switch in the 1ST or 2ND position (or if the auto light system is activated), the BCM receives
input signal requesting the parking, license plate and tail lamps to illuminate. This input signal is communi-
cated to the IPDM E/R across the CAN communication lines. The CPU located in the IPDM E/R controls the
tail lamp relay coil, which when energized, directs power
through IPDM E/R terminal 21
to front combination lamp LH and RH terminals 5 (parking)
to front combination lamp LH and RH terminals 7 (side marker)
to rear combination lamp LH and RH terminals 1 (tail and side marker)
to license plate lamp LH and RH terminals 1.
Ground is supplied at all times
to front combination lamp LH and RH terminals 1 (parking and side marker)
through grounds E22 and E43,
to rear combination lamp LH and RH terminals 4 (tail and side marker)
to license plate lamp LH and RH terminals 2
through grounds B5, B40 and B131.
With power and ground supplied, the parking, license plate and tail lamps illuminate.
COMBINATION SWITCH READING FUNCTION
Refer toBCS-3, "COMBINATION SWITCH READING FUNCTION" .
EXTERIOR LAMP BATTERY SAVER CONTROL
When the combination switch (lighting switch) is in the 1ST (or 2ND) position, and ignition switch is turned
from ON or ACC to OFF, battery saver control feature is activated.
Under this condition, parking, license plate, side marker and tail lamps remain illuminated for 5 minutes, then
the parking, license plate, side marker and tail lamps are turned off.
Exterior lamp battery saver control mode can be changed by the function setting of CONSULT-II.
CAN Communication System DescriptionNKS003SJ
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitNKS003SK
Refer to LAN-34, "CAN Communication Unit" .
PARKING, LICENSE PLATE AND TAIL LAMPS
LT-257
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Revision: 2006 January2006 M35/M45
Terminals and Reference Values for BCMNKS003SN
CAUTION:
Check combination switch system terminal waveform under the loaded condition with lighting
switch, turn signal switch and wiper switch OFF not to be fluctuated by overloaded.
Turn wiper dial position to 4 except when checking waveform or voltage of wiper dial position.
Wiper dial position can be confirmed on CONSULT-II. Refer to LT- 5 8 , "
DATA MONITOR" .
Terminal
No.Wire
colorSignal nameMeasuring condition
Reference value
Ignition
switchOperation or condition
2L/RCombination
switch input 5ONLighting, turn, wiper
switch
(Wiper dial position 4)Lighting switch 1ST
Approx. 1.0V
OFF Approx. 0V
11 VIgnition switch
(ACC)ACC — Battery voltage
33 GRCombination
switch output 4ONLighting, turn, wiper
switch
(Wiper dial position 4)Lighting switch 1ST
(The same result with
lighting switch 2ND)
Approx. 1.2V
OFF
Approx. 7.0 - 7.5V
38 WIgnition switch
(ON) ON — Battery voltage
39 L CAN
H — — —
40 P CAN
L — — —
42 PBattery power
supplyOFF — Battery voltage
52 B Ground ON — Approx. 0V
55 WBattery power
supplyOFF — Battery voltage
PKIB4957J
PKIB4958J
PKIB4960J